audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing exhaust gas temperature senders > < Testing function of exhaust gas temperature senders (display groups 112 and 220/221) - vehicles with engine code AZB only
6-Cylinder engine (5-valve turbo), Mechanics
Exhaust gas temperature control
Testing exhaust gas temperature senders
 
G24-0023

Special tools and workshop equipment required

  • ◆ V.A.G 1526 A
  • ◆ V.A.G 1527 B
  • ◆ V.A.G 1594 A
  • ◆ V.A.G 1598/31

Checking voltage supply

  • ‒ Switch off ignition.
 
A34-0163
  • ‒ → Unscrew bolts -arrows- and remove engine cover panels -A...C-.
  • ‒ Unplug the connector from the relevant exhaust gas temperature sender.

 
A24-0096
  • ‒ → Connect voltage tester V.A.G 1527 B as follows:

Connector
Contact

Measure against

3

Engine earth

  • ‒ Operate starter briefly.
    • ‒ The LED should light up.

If the LED does not light up:

  • ‒ Carry out the following tests (marked with dots):
 
A97-0119
  • ● → Test fuse No. S234 (in fuse box, socket 34)
  • ● Test for open circuit in wiring from exhaust gas temperature sender to fuel pump relay via fuse -S234 (socket 34 in fuse box):

=> Current flow diagrams, Electrical fault finding and Fitting locations binder

  • ● Test fuel pump relay .

=> Motronic injection and ignition system; Repair group 24; Servicing Motronic injection system; Testing fuel pump relay and activation

  • ‒ Connect test box V.A.G 1598/31 to wiring harness for engine control unit.Do notconnect to the engine control unit itself.

=> Motronic injection and ignition system; Repair group 24; Servicing Motronic injection system; Testing fuel pump relay and activation

 
A24-0096
  • ‒ → Test for open circuit and short to positive or earth in the following wiring connections:

Connector
Contact

Test box V.A.G 1598/31
Socket

1 (Bank 1)

61

1 (Bank 2)

20

2

50

If the wiring is OK:

  • ‒ Renew exhaust gas temperature sender.

If the same fault occurs after renewing the exhaust gas temperature sender:

  • ‒ Fit a new engine control unit .

=> Motronic injection and ignition system; Repair group 24; Servicing Motronic injection system; Renewing engine control unit

Removing and installing exhaust gas temperature senders > < Testing function of exhaust gas temperature senders (display groups 112 and 220/221) - vehicles with engine code AZB only