Audi Workshop Service and Repair Manuals

• Oil seal
• ◆ Renew
• ◆ When installing, fit seal (dry) in opening in fuel tank
• O rings
• ◆ Always renew
• ◆ Ensure correctly fitted
• Return pipe
• ◆ From fuel manifold
• ◆ Mark pipe before disconnecting
• ◆ Note direction of arrow on flange

• Supply pipe
• ◆ To fuel manifold
• ◆ Mark pipe before disconnecting
• ◆ Note direction of arrow on flange
• Flange
• ◆ Removing and installing
  
• ◆ Installation position: see arrow
  => Page 20-39
• Connector
• ◆ For fuel pump and fuel gauge sender -G
• Pipe retainer
• ◆ Installation position: see illustration
• ◆ Hold in position when tightening union nut

• Union nut, 60 Nm
• ◆ Remove and install with spanner 3217
• Electrical wires
• ◆ To fuel pump
• ◆ Secure to -Item 10- with fuel-resistant cable ties
• Supply pipe
• ◆ Fuel pump/baffle housing
• ◆ Position => Page 20-37
• Nut M4 - 1.5 Nm
• ◆ Fit toothed washer under nut
• Nut M5 - 2 Nm
• ◆ Fit toothed washer under nut

• Fuel delivery unit
• ◆ Removing and installing
  => Page 20-34
• ◆ Testing fuel pump (electrical test)
  => Page 20-27
• ◆ Checking holding pressure:

=> Injection and ignition system; Repair Group 24

• Fuel filter screen
• ◆ Fitted onto fuel delivery unit
• ◆ Cannot be replaced separately
• ◆ Clean if dirt has collected
• Baffle housing (lower section)
• ◆ Secured in place in fuel tank
• ◆ Cannot be dismantled

• Fuel gauge sender -G
• ◆ Block-shaped float
• ◆ Testing => Page 20-41
• ◆ Removing and installing
  => Page 20-43
• Return pipe
• ◆ Connected to inside of flange
• ◆ Press release tabs on connection to pull off