Audi Workshop Service and Repair Manuals

Special tools and workshop equipment required

• ◆ VW 401 Pressure plate
• ◆ VW 402 Pressure plate
• ◆ VW 407 Press tool
• ◆ VW 412 Press tool
• ◆ VW 416 B Tubular section
• ◆ VW 432 Thrust pad
• ◆ VW 447 i Thrust piece
• ◆ VW 519 Tubular section
• ◆ 3005 Thrust plate
• ◆ 3062 Thrust piece
• ◆ 3291/2 from assembly device
• ◆ 30-100 Fitting sleeve
• ◆ 3345 Tube for wheel bearing
• ◆ Kukko 15-17 parting tool (commercially available)

• Wheel bearing housing
• ◆ Note different running gear versions

=> Parts List

• ◆ Do not grease bearing seat in wheel bearing housing before pressing in wheel bearing
• ◆ Removing and installing=>Page 40-85

• Wheel bearing
• ◆ Stepped ID
• ◆ Installation position:
• ‒ Large ID of wheel bearing faces wheel hub
• ◆ Pressing out ø 75 => Fig.3
• ◆ Pressing out ø82 =>Fig.4
• ◆ Pressing off bearing inner race
  => Figs. 5 and 6
• ◆ Pressing in ø75=>Fig.7
• ◆ Pressing in ø82 =>Fig.8

• Wheel hub
• ◆ Stepped design
• ◆ Pressing outø75 =>Fig.1
• ◆ Pressing out ø82 =>Fig.2
• ◆ Pressing in ø75 =>Fig.9
• ◆ Pressing in ø82 =>Fig.10
• ◆ Contact surface for wheel hub/brake disc and tapped holes must be free from paint and dirt
• Hexagon bolt, 10 Nm
• Splash plate
• Speed sensor
• ◆ Pull out to remove
• ◆ Fit drive shaft before installing speed sensor
• ◆ Before fitting sensor, clean inner surface of hole and coat with lubricating paste G 000 650
• ◆ Press home in clamping sleeve

• Clamping sleeve
• ◆ Always replace
• ◆ Left and right identical
• ◆ Apply lubricating paste G 000 650 to hole in wheel bearing housing before fitting
• ◆ Press home in wheel bearing housing

→ Fig.1    Pressing wheel hub out of wheel bearing housing

(ø 75 mm)

→ Fig.2    Pressing wheel hub out of wheel bearing housing

(ø82 mm)

→ Fig.3    Pressing wheel bearing out of wheel bearing housing

(ø 75 mm)

→ Fig.4    Pressing wheel bearing out of wheel bearing housing

(ø 82 mm)

→ Fig.5    Inserting parting tool

• ‒ Insert parting tool -1- in annular groove of bearing inner race -arrow A- and pre-tension with spindle -arrow B-.

•     1 -    Parting tool, e.g. Kukko 15-17 (commercially available)

→ Fig.6    Pressing bearing inner race off wheel hub

•     1 -    Parting tool, e.g. Kukko 15-17 (commercially available)

→ Fig.7    Pressing wheel bearing -A- into wheel bearing housing (ø 75 mm)

Large ID of wheel bearing faces wheel hub.

→ Fig.8    Pressing wheel bearing -A- into wheel bearing housing (ø 82 mm)

Large ID of wheel bearing faces wheel hub.

→ Fig.9    Pressing wheel hub into wheel bearing (ø 75 mm)

Make sure wheel hub does not take weight of wheel bearing housing, as otherwise wheel bearing could be damaged.

• ‒ When pressing in, thrust pad -VW519- may only rest on bearing inner race.

Wheel bearing housing must be kept as horizontal as possible when pressing in.

Otherwise, wheel hub will tilt in wheel bearing and result in premature bearing damage.

→ Fig.10    Pressing wheel hub into wheel bearing (ø 82 mm)

Make sure wheel hub does not take weight of wheel bearing housing, as otherwise wheel bearing could be damaged.

• ‒ When pressing in, thrust pad -VW447i- may only rest on bearing inner race.

Wheel bearing housing must be kept as horizontal as possible when pressing in.

Otherwise, wheel hub will tilt in wheel bearing and result in premature bearing damage.