audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Preparations before installing a new window > < Exploded view - side window (high-gloss package)
Removing undamaged window
Removing undamaged window
Side window with moulding
   
–  Mask area all around edges of window with fabric-backed adhesive tape -6- to prevent damage to paintwork.
–  Pierce adhesive bead from inside using awl from -V.A.G 1755- at top of side window -1- towards B-pillar.
–  Pull cutting wire -4- through to inside and attach to handle -3-.
–  Secure other end in pull handle -5-.
–  Have a second person pierce adhesive bead at bottom with handle, as shown.
–  Pull cutting wire downwards on outside through adhesive bead -2-.
  Note
It is easier to cut the adhesive in the corners if you apply the cutting wire with a sawing motion.
  A64-0199
–  Pull cutting wire -4- inwards and pierce adhesive bead -2- with handle -3- at rear of D-pillar.
–  Pull cutting wire -4- to rear through adhesive bead with handle.
  A64-0200
–  Pull cutting wire -4- inwards and pierce adhesive bead -2- with handle -3- at top of C-pillar.
–  Pull cutting wire -4- upwards through adhesive bead with handle.
–  Take window out of opening.
Side window (high-gloss package)
–  Removing C/D-pillar trim
  A64-0201
–  To protect paintwork, bond adhesive tape -3- onto C and D-pillars and onto side panel.
–  Pull trim strip -1- to front out of retaining clips -2-.
  WARNING
Take care not to bend roof trim strip.
  A64-0187
–  Starting at C-pillar and working from underneath, use plastic wedge to carefully pull roof trim strip -1- out of retaining clips.
–  Also prise roof trim strip out of retaining clips at D-pillar and pull roof trim strip off downwards.
–  Route cutting wire around side window as shown in illustration.
  A64-0202
–  Secure ends X and Y in two handles from special tool -V.A.G 1351-.
–  Employing a gentle sawing motion, pull cutting wire in direction of -arrow A- and cut through adhesive bead at bottom of side panel and at roof frame.
–  Then pull cutting wire downwards in direction of -arrow B- through adhesive bead.
–  Take window out of window opening.
  A64-0058

Preparations before installing a new window > < Exploded view - side window (high-gloss package)