A4 Mk2
| Servicing clutch release mechanism |
| Special tools and workshop equipment required |
| t | Thrust plate -VW 401- |
| t | Press tool -VW 412- |
| t | Press tool -VW 454- |
| t | Tube -2040- |
| t | Torque wrench -V.A.G 1331- |
| t | -1-Internal puller -Kukko 21/4- |
| t | -4-Counter-support -Kukko 22/1- |
| t | Locking fluid -AMV 185 101 A1- |
| t | Sealing grease -G 052 128 A1- |
| t | Copper grease (commercially available) |
| t | Adhesive -AMV 195 KD1 01- |
| t | Grease for clutch plate splines -G 000 100- |
| 1 - | Release bearing |
| q | Do not wash out; wipe clean only |
| q | Renew bearing if noisy |
| q | Checking release bearing → Chapter |
| q | Servicing release bearing with glued plastic ring → Fig. |
| q | Checking release bearing with mechanically attached plastic ring → Fig. |
| q | Retainer lugs on release bearing must engage in release lever |
| 2 - | Clutch release lever |
| q | Before installing, lubricate area which makes contact with plunger of slave cylinder with copper grease (commercially available) |
| 3 - | Bolt, 35 Nm |
| q | 3x |
| q | Apply locking fluid -AMV 185 101 A1- when fitting |
| 4 - | Retaining spring |
| q | Secure to clutch release lever |
| 5 - | Guide sleeve |
| q | Installation position: Oil drain hole points downwards |
| q | Before removing and installing, cover input shaft splines with a shrink-fit hose to protect oil seal. |
| 6 - | Oil seal |
| q | For input shaft |
| q | Pull out of guide sleeve → Item → Fig.. |
| q | Press into guide sleeve → Item → Fig.. |
| q | Pack space between sealing lip and dust lip half full with sealing grease -G 052 128 A1- |
| 7 - | O-ring |
| q | Always renew |
| 8 - | Dished spring |
| q | Inner diameter (convex side) faces guide sleeve → Item |
| 9 - | Intermediate piece |
| q | Installation position: insert locating element between ribs of housing |
| 10 - | Ball-head pin |
| q | Lubricate with grease for clutch plate splines -G 000 100- |
| 11 - | Gearbox |
| 12 - | Clutch slave cylinder |
| q | Removing and installing → Chapter |
| q | Do not operate clutch pedal after slave cylinder has been removed |
| q | Grease lightly before installing → Anchor |
| q | When installing push in until the securing bolt can be fitted. |
| q | With plug-in connection for pipe/hose assembly |
| q | Disconnecting pipe/hose assembly → Anchor |
| q | Follow correct procedure when bleeding → Chapter |
| q | Tighten bleeder valve to 4.5 Nm. |
| 13 - | Hexagon socket head bolt, 23 Nm |
| q | Self-locking |
| q | Renew |
| 14 - | Bracket |
| q | For pipe/hose assembly |
| q | Bolt onto gearbox with slave cylinder |
| 15 - | Plunger |
| q | Lubricate end of plunger with copper grease (commercially available) |
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