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| Press off synchronising hub for reverse gear from output shaft. |
Note Place the bearing housing onto thrust plates -VW 401- and -VW 402- so that the output shaft and selector rods are not damaged when pressing off the synchronising hub. |
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| Detach reverse selector gear, needle bearing for reverse selector gear and reverse gear synchronising hub. |
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| Guide output shaft out of selector fork for 1st and 2nd gear and bearing housing. |
l
| If the input shaft or the gearbox housing have been renewed, you must first re-determine the thickness of the input shaft circlips → Chapter „Adjusting input shaft“. |
Note t
| Lubricate all needle bearings with gear oil before fitting. |
t
| Checking synchro-rings for wear → Fig.. |
t
| Inserting spring in selector gear → Fig.. |
t
| Heat gear wheels, needle bearing inner races and synchronising hubs to 130 °C (max.) before pressing on (wear protective gloves). |
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| Insert output shaft in bearing housing and selector fork for 1st and 2nd gear. |
–
| Place reverse gear selector gear with needle bearing, spring and synchro-ring onto output shaft. |
l
| The lugs on synchro-ring should engage into recesses in selector gear. |
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