A4 Mk2
|
Note| 3rd to 6th speed selector gears should have an axial play of 0.20 ... 0.50 mm after installing. |
| 1 - | Bearing housing |
| q | With input shaft and output shaft |
| 2 - | Oil collector |
| q | With magnet |
| q | Clipped into reverse shaft support. |
| 3 - | Circlip |
| q | Install the thickest circlip that will still just fit. |
| q | Re-determining thickness → Chapter |
| 4 - | 6th gear wheel |
| q | Installation position: high inside collar faces spacer sleeve → Item |
| 5 - | Spacer sleeve |
| 6 - | 5th gear wheel |
| q | Installation position: high inside collar faces 4th gear wheel |
| 7 - | 4th gear wheel |
| q | Installation position: high inside collar faces 5th gear wheel |
| 8 - | Circlip |
| q | Install the thickest circlip that will still just fit. |
| q | Re-determining thickness → Chapter |
| 9 - | 3rd gear wheel |
| q | Installation position: machined side faces reverse gear synchronising hub |
| 10 - | Selector rod for 3rd and 4th gear |
| q | When combined with spring-loaded selector fork, lock washer → Item must engage behind shoulder -arrow- |
| q | For correct version, refer to → Electronic parts catalogue |
| 11 - | Selector rod for 5th and 6th gear |
| 12 - | Thrust washer |
| q | For 3rd speed selector gear |
| 13 - | Needle bearing |
| q | For 3rd gear |
| 14 - | 3rd speed selector gear |
| q | Insert spring before installing → Fig. |
| q | Check axial clearance after installing using feeler gauge (0.20 ... 0.50 mm) |
| 15 - | 3rd gear synchro-ring |
| q | Checking for wear → Fig. |
| 16 - | Circlip |
| q | Mark |
| q | Do not interchange with other circlip → Item |
| 17 - | Synchronising hub for 3rd and 4th gear |
| q | Installation position: high inside collar faces 3rd speed selector gear |
| 18 - | Circlip |
| q | Do not interchange with other circlip → Item |
| q | Re-determining thickness → Chapter |
| 19 - | Locking collar for 3rd and 4th gear |
| q | Mark position in relation to synchronising hub prior to removing |
| 20 - | Selector fork for 3rd and 4th gear |
| 21 - | Pin with clip |
| q | For securing selector fork for 3rd and 4th gear to selector rod |
| 22 - | Spring |
| q | Not fitted on all versions |
| q | For correct version, refer to → Electronic parts catalogue |
| 23 - | Lock washer |
| q | Must engage below shoulder -arrow- on selector rod for 3rd and 4th gear |
| q | Not fitted on all versions |
| q | Always renew |
| q | For correct version, refer to → Electronic parts catalogue |
| 24 - | 4th gear synchro-ring |
| q | Checking for wear → Fig. |
| 25 - | 4th speed selector gear |
| q | Insert spring before installing → Fig. |
| q | Check axial clearance after installing using feeler gauge (0.20 ... 0.50 mm) |
| 26 - | Needle bearing |
| q | For 4th gear |
| 27 - | Thrust washer |
| q | For 4th speed and 5th speed selector gears |
| 28 - | Needle bearing inner race |
| q | For 5th gear |
| 29 - | Needle bearing |
| q | For 5th gear |
| 30 - | 5th speed selector gear |
| q | Insert spring before installing → Fig. |
| q | Check axial clearance after installing using feeler gauge (0.20 ... 0.50 mm) |
| 31 - | 5th gear synchro-ring |
| q | Checking for wear → Fig. |
| 32 - | Synchronising hub for 5th and 6th gear |
| 33 - | Locking collar for 5th and 6th gear |
| q | Mark position in relation to synchronising hub prior to removing |
| 34 - | Needle bearing inner race |
| q | For 6th gear |
| 35 - | Needle bearing |
| q | For 6th gear |
| 36 - | 6th gear synchro-ring |
| q | Checking for wear → Fig. |
| 37 - | 6th speed selector gear |
| q | Insert spring before installing → Fig. |
| q | Check axial clearance after installing using feeler gauge (0.20 ... 0.50 mm) |
| 38 - | Thrust washer |
| q | For 6th speed selector gear |
| 39 - | Inner race |
| q | For needle roller bearing |
| 40 - | Multi-point socket head bolt, 150 Nm |
| 41 - | Selector fork for 5th and 6th gear |
| 42 - | Pin with clip |
| q | For securing selector fork for 5th and 6th gear to selector rod |
