A4 Mk2
|
1 - | TORX bolt |
q | 35 Nm |
q | 3x |
q | Apply locking fluid -AMV 185 101 A1- when fitting |
2 - | Guide sleeve |
q | With oil seal |
q | Removing and installing → Chapter |
q | Removing and installing oil seal → Item |
3 - | O-ring |
q | Always renew |
4 - | Dished spring |
q | Smaller diameter (convex side) faces guide sleeve → Item. |
5 - | Circlip |
q | Note thickness |
q | Re-determining thickness → Chapter |
6 - | Ball bearing |
q | Removing and installing → Chapter |
7 - | Circlip |
q | Note thickness |
q | Re-determining thickness → Chapter |
8 - | Locking bolt |
q | 45 Nm |
q | 2x |
q | Apply locking fluid -AMV 185 101 A1- when fitting |
9 - | Dowel sleeve |
q | 2x |
q | Insert in gearbox housing |
q | Remove and install with drift -3121- |
10 - | Selector shaft with selector cylinder |
q | Removing and installing → Chapter |
11 - | O-ring |
q | For selector shaft cover |
q | Always renew |
q | Lubricate with gear oil |
12 - | Selector shaft cover |
q | With reversing light switch -F4- |
q | Removing and installing → Chapter |
13 - | Bolt |
q | 24 Nm |
q | 3x |
q | Apply locking fluid -AMV 185 101 A1- when fitting |
14 - | Reversing light switch -F4- |
q | 20 Nm |
15 - | Pin |
q | For selector shaft stop |
q | Insert in gearbox housing |
q | Installation position: groove on threaded pin points towards selector shaft cover |
16 - | Dowel sleeve |
q | 2x |
q | Insert in bearing housing |
q | Remove and install with drift -3121- |
17 - | Gearbox cover |
q | Servicing → Chapter |
Note
If only the gearbox cover is removed from the manual gearbox, the bearing housing → Item must be removed as well so that new sealant can be applied between gearbox housing and bearing housing. |
18 - | Bolt |
q | 35 Nm and then turn 90° further |
q | 12x |
19 - | Bearing housing |
q | Removing and installing 3rd to 6th gear → Chapter |
q | Removing and installing input shaft, pinion shaft/hollow shaft, reverse gear wheel and reverse selector gear → Chapter |
q | Servicing → Chapter |
20 - | Gearbox housing |
q | With differential and flange shafts |
q | Removing and installing differential → Chapter |
q | Servicing gearbox housing → Chapter |
21 - | Oil drain plug |
q | 45 Nm |
22 - | Oil filler plug |
q | 45 Nm |