audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Exploded view - servicing self-locking centre differential > < Exploded view
Exploded view - removing and installing ball bearing for input shaft, gearbox cover, bearing housing and selector shaft
Exploded view - removing and installing ball bearing for input shaft, gearbox cover, bearing housing and selector shaft
→ Chapter „Assembly sequence - dismantling and assembling gearbox“
   
1 - TORX bolt
q   35 Nm
q   3x
q   Apply locking fluid -AMV 185 101 A1- when fitting
2 - Guide sleeve
q   With oil seal
q   Removing and installing → Chapter
q   Removing and installing oil seal → Item
3 - O-ring
q   Always renew
4 - Dished spring
q   Smaller diameter (convex side) faces guide sleeve → Item.
5 - Circlip
q   Note thickness
q   Re-determining thickness → Chapter
6 - Ball bearing
q   Removing and installing → Chapter
7 - Circlip
q   Note thickness
q   Re-determining thickness → Chapter
8 - Locking bolt
q   45 Nm
q   2x
q   Apply locking fluid -AMV 185 101 A1- when fitting
9 - Dowel sleeve
q   2x
q   Insert in gearbox housing
q   Remove and install with drift -3121-
10 - Selector shaft with selector cylinder
q   Removing and installing → Chapter
11 - O-ring
q   For selector shaft cover
q   Always renew
q   Lubricate with gear oil
12 - Selector shaft cover
q   With reversing light switch -F4-
q   Removing and installing → Chapter
13 - Bolt
q   24 Nm
q   3x
q   Apply locking fluid -AMV 185 101 A1- when fitting
14 - Reversing light switch -F4-
q   20 Nm
15 - Pin
q   For selector shaft stop
q   Insert in gearbox housing
q   Installation position: groove on threaded pin points towards selector shaft cover
16 - Dowel sleeve
q   2x
q   Insert in bearing housing
q   Remove and install with drift -3121-
17 - Gearbox cover
q   Servicing → Chapter
  Note
If only the gearbox cover is removed from the manual gearbox, the bearing housing → Item must be removed as well so that new sealant can be applied between gearbox housing and bearing housing.
18 - Bolt
q   35 Nm and then turn 90° further
q   12x
19 - Bearing housing
q   Removing and installing 3rd to 6th gear → Chapter
q   Removing and installing input shaft, pinion shaft/hollow shaft, reverse gear wheel and reverse selector gear → Chapter
q   Servicing → Chapter
20 - Gearbox housing
q   With differential and flange shafts
q   Removing and installing differential → Chapter
q   Servicing gearbox housing → Chapter
21 - Oil drain plug
q   45 Nm
22 - Oil filler plug
q   45 Nm

   

Exploded view - servicing self-locking centre differential > < Exploded view