audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Transporting the automatic gearbox > < Installing gearbox on vehicles with 3.0 ltr. TDI engine
Removing and installing gearbox support and gearbox mounting (left and right)
Removing and installing gearbox support and gearbox mounting (left and right)
Special tools and workshop equipment required
   
t  Engine and gearbox jack -V.A.G 1383 A-
  W00-0120
Removing
–  Remove front exhaust pipe on relevant side of gearbox → Rep. Gr.26.
–  Detach universal support -V.A.G 1359/2- from engine and gearbox jack -V.A.G 1383 A-.
–  Place telescopic arm of engine and gearbox jack -V.A.G 1383 A- centrally below cast lug on gearbox housing -arrow- and support gearbox from below.
  A37-10027
–  Remove securing bolts (left and right) -3- for gearbox mounting -B- at subframe -C-.
  Note
You must always detach both gearbox mountings from subframe.
  A37-0712
–  Remove bolts -1- and -2- and lower subframe at rear.
  N37-0505
–  Lower gearbox slightly with engine and gearbox jack -V.A.G 1383 A- to make bolts -1- and -2- more accessible.
–  Remove bolts -2-.
–  Remove heat shield -B-.
  A37-0711
Removing gearbox mounting -B-
–  Remove bolt -1-.
–  Detach gearbox mounting -B- with spacer shim -C-.
  Note
Spacer shim -C- is only installed on some versions.
  A37-10970
Removing gearbox support
–  Remove bolts -1-.
–  Remove gearbox support -A- with gearbox mounting.
Installing
Installation is carried out in reverse sequence; note the following:
–  Install gearbox supports.
–  Install the subframe, observing tightening sequence → Running gear, front-wheel drive and four-wheel drive; Rep. Gr.40.
  Note
Do not tighten gearbox mountings to subframe to specified torque until re-installation of subframe has been completed.
  A37-0711
–  To avoid tension you may have to re-align gearbox mounting -B- and spacer shim -C- with gearbox support.
  Note
Spacer shim -C- is only installed on some versions.
–  Tighten all bolts to specified torque.
–  Install exhaust system so it is free of stress → Rep. Gr.26.
  A37-10970
Tightening torques for gearbox support and heat shield (left and right)
1 - Bolt (3x) for securing gearbox support to gearbox, 23 Nm
2 - Bolt (3x) for securing heat shield to gearbox support, 10 Nm
  A37-0711
Tightening torques for gearbox mountings (left and right)
  A37-10970
DesignationBoltNm
Gearbox mounting -B- to gearbox support -A-:-1- Bolt with washer -2-:
t  M10 x 45
50 Nm
Gearbox mounting -B- to subframe -D- with intermediate spacer shim -C-:Different versions of bolt -3- depending on engine version 
 
t  M8 x 45
20 Nm + 90° turn further
Renew bolts
 
t  M8 x 22
23 Nm

   

Transporting the automatic gearbox > < Installing gearbox on vehicles with 3.0 ltr. TDI engine