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Dismantling gearbox > < Removing and installing input shaft, 3rd - 6th gear wheels, pinion shaft and selector rods - exploded view

A4 Mk2

Dismantling and assembling sequence
Dismantling and assembling sequence
Removing and installing gearbox cover, internal selector mechanism, input shaft and pinion shaft.
Remove differential from gearbox housing before removing pinion shaft. Then rotate pinion shaft by hand and check double angular contact ball bearing for wear (running noises). The bearing should not “catch” and should run smoothly when the installed pinion shaft is rotated.
   
Special tools and workshop equipment required
t  Support plate -VW 309-
t  Gearbox support -VW 353-
t  Tube -VW 415 A-
t  Tube -VW 421-
t  Press tool -VW 433-
t  Multi-purpose tool -VW 771-

   
t  Press tool -40 - 21-
t  Support -40 - 103-
t  Thrust plate -40 - 105-
t  Press tool -3118-
t  Support plate -3221/1A-
t  Thrust piece -3236-

   
t  Tube -3296-
t  Support plate -T10108/1-
t  Adapter -T10235-
t  Puller -T40054-
t  Torque wrench -V.A.G 1331-
t  Torque wrench -V.A.G 1576-

   
t  Engine and gearbox jack -V.A.G 1383 A- with universal gearbox support -V.A.G 1359/2-
t  Engine/gearbox support -VAS 6095-
t  Three-arm puller -Kukko 45-2-
t  -1-Two-arm puller -Kukko 20/10-
t  -2-Puller hook, length 200 mm
t  -2-Puller hook, length 250 mm
t  Puller -T10335-
t  -Fühlerblattlehre-
t  Sealing paste -AMV 188 001 02-
t  Assembly sleeve -01E 311 120-
t  Locking fluid -AMV 185 101 A1-
t  Sealing grease -G 052 128 A1-
t  Socket attachment (46 mm) with 3/4" drive
t  2 bolts M10 (length 70 mm)
t  4 bolts M10 (length 35 mm)
t  4 nuts M12
t  2 washers Ø 12 mm
t  Drip tray

   

Dismantling gearbox > < Removing and installing input shaft, 3rd - 6th gear wheels, pinion shaft and selector rods - exploded view