Audi Workshop Service and Repair Manuals

Renewing bearings “D” and “E” for pulley set “I” Special tools and workshop equipment required

t  Press tool -VW 432-

t  Drift sleeve -3158-

t  Sleeve -T40088/2- from assembly tool -T40088-

Removing l  Intermediate housing removed → Chapter –  Set down the intermediate housing on two wooden blocks -arrows- to avoid damaging the selector shaft and sealing surface.

–  Remove circlip -arrow-.

–  Turn intermediate housing over. –  Drive out bearings “D” and “E” for pulley set “I” in direction of -arrow- using thrust piece -VW 432-.

Installing –  Set down the intermediate housing on two wooden blocks -arrows- to avoid damaging the selector shaft and sealing surface. l  The bearing “E” must always be replaced following removal

–  Fit new bearing “E” (ball bearing for pulley set “I”) -item 1- in intermediate housing. l  Oil grooves in outer bearing race face upwards.

–  Drive in bearing “E” (ball bearing for pulley set “I”) in direction of -arrow- as far as stop using -T40088/2- from assembly tool -T40088- and drift sleeve -3158-.

–  Fit new bearing “D” (roller bearing for pulley set “I”) -item 1- in intermediate housing. l  Installation position: side with inscription faces upwards.   Note

Different bearings are fitted, depending on the version: A -  Bearing “D” with inner race B -  Bearing “D” without inner race

–  Drive in bearing “D” (roller bearing for pulley set “I”) in direction of -arrow- as far as stop using -T40088/2- from assembly tool -T40088- and drift sleeve -3158-.

–  Fit circlip -arrow- (press home if necessary).