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Audi Workshop Service and Repair Manuals

Engine cooling > < Removing and installing engine oil cooler
Removing and installing oil filter bracket
Removing and installing oil filter bracket
Special tools and workshop equipment required
   
t  Drip tray for workshop hoist -VAS 6208-
  W00-10228
t  Spring type clip pliers -VAS 5024 A-
  W00-1179
t  Locking pin -T40098-
Removing
  WARNING
Hot steam/hot coolant can escape - risk of scalding.
t  The cooling system is under pressure when the engine is hot.
t  To allow pressure to dissipate, cover filler cap on coolant expansion tank with cloth and open carefully.
–  Open filler cap on coolant expansion tank
Removing
  A13-10233
–  Pull off engine cover panel -arrows-.
  A10-10292
–  Vehicles with auxiliary heater: remove bolts -arrows- securing exhaust pipe for auxiliary/additional heater to noise insulation.
  A10-0407
–  Release quick-release fasteners -1- and -2- and take off front noise insulation.
–  If fitted, open quick-release fasteners -3- and remove rear noise insulation.
–  Drain off coolant → Chapter.
  Note
Before removing, mark direction of rotation of poly V-belt with chalk or felt-tipped pen. If the belt runs in the opposite direction when it is refitted, this can cause breakage.
–  Mark direction of rotation of poly V-belt.
  A10-1320
–  To slacken poly V-belt, turn belt tensioner/damper in direction of -arrow-.
–  Lock tensioner in position with locking pin -T40098-.
–  Remove poly V-belt.
  A13-10228
–  Remove belt tensioner/damper for poly V-belt with engine lifting eye -arrows-.
–  Remove alternator → Electrical system; Repair group 27.
–  Remove intake manifold and fuel rail → Motronic direct injection and ignition system (4-cylinder); Repair group 24; Servicing injection system.
  A13-10383
–  Unbolt bracket for connectors -arrows- from coolant pipe.
  A17-10104
–  Disconnect coolant hose -1-.
–  Remove bolt -2-.
  A17-10101
–  Detach coolant hoses -arrows- from coolant pipe.
–  Unscrew bolt -1- and detach coolant pipe.
  A17-10100
–  Remove oil cooler -arrows-.
  A17-0333
–  Detach pipe -1- for crankcase breather system.
–  Unscrew earth cable -2- for oil pressure switch.
–  Unscrew bolts -arrows- and remove oil filter bracket.
Installing
Installation is carried out in the reverse order; note the following:
l  Tightening torques → Chapter „Oil filter bracket - exploded view“
  Note
t  Renew gaskets and seals.
t  Secure all hose connections with the correct type of hose clips (same as original equipment) → Parts catalogue.
–  Install baffle plate → Item.
–  Install poly V-belt → Chapter.
–  Fill up with coolant → Chapter.
  A17-10102

Engine cooling > < Removing and installing engine oil cooler