audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing sealing flanges and flywheel/drive plate > < Removing and installing crankshaft pulley
Removing and installing bracket for ancillaries
Removing and installing bracket for ancillaries
Special tools and workshop equipment required
   
t  Locking pin -T40098-
  A13-10233
t  Spring type clip pliers -VAS 5024 A-
Removing
  W00-1179
–  Pull off engine cover panel -arrows-.
  Caution
Observe notes on procedure for disconnecting the battery → Electrical system; Rep. Gr.27.
  A10-10292
–  With ignition switched off, disconnect battery earth cable -arrow-.
  Note
Before removing, mark direction of rotation of poly V-belt with chalk or felt-tipped pen. If the belt runs in the opposite direction when it is refitted, this can cause breakage.
  A27-0098
–  To slacken poly V-belt, turn belt tensioner/damper in direction of -arrow-.
–  Lock tensioner in position with locking pin -T40098-.
–  Take off poly V-belt.
  A13-10228
–  Remove belt tensioner/damper for poly V-belt with engine lifting eye -arrows-.
–  Remove alternator → Electrical system; Repair group 27.
  A13-10383
–  Vehicles with auxiliary heater: remove bolts -arrows- securing exhaust pipe for auxiliary/additional heater to noise insulation.
  A10-0407
–  Release quick-release fasteners -1- and -2- and take off front noise insulation.
  A10-1320
–  Unbolt refrigerant pipe bracket from sump -arrow-.
  A10-10286
–  Unplug electrical connector -1- for magnetic clutch on air conditioner compressor.
  Caution
The air conditioner refrigerant circuit must not be opened.
–  Unscrew air conditioner compressor from bracket -arrows-.
  Note
To prevent damage to the condenser and refrigerant pipes/hoses, ensure that the pipes and hoses are not stretched, kinked or bent.
–  Tie up air conditioner compressor to bottom of vehicle, with lines attached.
  A10-10234
–  Detach bracket for ancillaries: bolts -1 … 6-.
Installing
Installation is carried out in the reverse order; note the following:
  A13-0643
–  Tighten bolts in the sequence -1 ... 6-.
–  Install alternator → Electrical system; Repair group 27.
–  Install air conditioner compressor → Rep. Gr.87.
–  Install poly V-belt → Chapter.
–  Connect battery. Procedures required → Electrical system; Repair group 27.
Tightening torques
  A13-0643
Component Nm
Bracket for ancillaries to cylinder block45 1)
Tensioner for poly V-belt to bracket for ancillaries23
l  1) Apply locking fluid when fitting

   

Removing and installing sealing flanges and flywheel/drive plate > < Removing and installing crankshaft pulley