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General repair instructions > < Engine data
Safety precautions
Safety precautions
When working on the fuel system note the following warnings:
  WARNING
Risk of injury - fuel system operates under pressure.
t  Wrap a clean cloth around the connection before opening the fuel system. Then release pressure by carefully loosening the connection.
t  Wear protective gloves.
t  Wear safety goggles.
The fuel can become extremely hot. This can cause injuries.
t  In extreme cases the fuel lines and the fuel can reach a temperature of 100 °C on vehicles with unit injector engine. Allow the fuel to cool down before disconnecting the lines - danger of scalding.
t  Wear protective gloves.
t  Wear safety goggles.
Observe the following points to prevent personal injuries and damage to the injection and glow plug system:
t  Always switch off the ignition before connecting or disconnecting tester cables or electrical wiring for the injection or glow plug system.
t  Always switch off ignition before washing engine.
t  Faults are stored in engine control unit if electrical connectors have been unplugged:
–  Connect vehicle diagnostic, testing and information system -VAS 5051B-.
–  Start “Vehicle self-diagnosis” mode.
–  Interrogate fault memory.
  Caution
To prevent damage to the electronic components when disconnecting the battery:
t  Observe notes on procedure for disconnecting the battery.
t  Always switch off the ignition before disconnecting the battery.
–  Disconnect battery → Rep. Gr.27.
When working on the cooling system note the following warnings:
  WARNING
Hot steam/hot coolant can escape - risk of scalding.
t  The cooling system is under pressure when the engine is hot.
t  To allow pressure to dissipate, cover filler cap on coolant expansion tank with cloth and open carefully.
Note the following if testers and measuring instruments have to be used during a road test:
  WARNING
Accidents can be caused if the driver is distracted by test equipment while road-testing, or if test equipment is not properly secured.
Injuries can also be caused if the passenger's airbag is triggered in a collision.
l  The use of test equipment while driving causes distraction.
l  There is an increased risk of injury if test equipment is not secured.
Test equipment must always be secured on the rear seat with a strap and operated from the rear seat by a second person.
   

General repair instructions > < Engine data