A4 Mk2
Valve gear - exploded view of components |
Note
t | After installing camshafts, wait for approx. 30 minutes before starting engine. Hydraulic valve compensation elements have to settle (otherwise valves will strike pistons). |
t | After working on the valve gear, turn the engine carefully at least 2 rotations by hand to ensure that none of the valves make contact when the starter is operated. |
t | The following illustration shows the left-side cylinder head. |
1 - | Valve |
q | Checking → Chapter |
q | Valve dimensions → Chapter |
q | Remove and install with cylinder head removed using valve spring compressor -2037- |
2 - | Cylinder head |
q | Removing: left-side → Chapter; right-side → Chapter |
q | Installing → Chapter |
q | Do not machine valve seats |
q | With exhauster pump for brake servo |
q | Removing and installing exhauster pump → Fig. |
3 - | Pressure limiting valve |
q | For lubricating points in cylinder head |
q | Tighten to 25 Nm |
4 - | Valve stem oil seal |
q | Renewing valve stem oil seals with cylinder head installed → Chapter |
q | Renewing valve stem oil seals with cylinder head removed → Chapter |
5 - | Valve spring |
6 - | Valve spring plate |
7 - | Valve cotters |
8 - | Oil seal |
q | Renewing → Chapter |
9 - | Camshaft bearing caps for inlet camshaft |
q | Before fitting, apply sealant to sealing surfaces of outer bearing caps → Chapter |
q | Installation sequence → Chapter |
10 - | Seal |
q | Renew |
11 - | Cap nut, 15 Nm |
12 - | Camshaft bearing caps |
q | Installation position → Fig. |
q | Installation sequence → Chapter |
13 - | 10 Nm |
14 - | 10 Nm |
15 - | Seal |
q | Renew |
16 - | Cap nut, 15 Nm |
17 - | Camshaft bearing caps for inlet camshaft |
q | Before fitting, apply sealant to sealing surfaces of outer bearing caps → Chapter |
q | Installation sequence → Chapter |
18 - | Inlet camshaft |
q | Removing and installing → Chapter |
q | Checking axial clearance → Chapter |
q | Check radial clearance with Plastigage (roller rocker fingers removed) |
q | Radial clearance when new: 0.035 ... 0.085 mm; Wear limit 0.10 mm |
q | Runout: max. 0.04 mm |
19 - | Exhaust camshaft |
q | Removing and installing → Chapter |
q | Checking axial clearance → Chapter |
q | Check radial clearance with Plastigage (roller rocker fingers removed) |
q | Radial clearance when new: 0.035 ... 0.085 mm; Wear limit 0.10 mm |
q | Runout: max. 0.04 mm |
20 - | Roller rocker finger |
q | Mark installation position with a coloured pen |
21 - | Hydraulic valve compensation element |
q | Mark installation position with a coloured pen |
q | Checking → Chapter |
q | Lubricate contact surface before fitting |
22 - | Thrust washers |
q | 2x |
23 - | Stud |
q | For bearing cap |
q | Secure only hand-tight |
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