audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing cylinder head cover (left-side) > < Cylinder head
Cylinder head - exploded view of components
   
Cylinder head - exploded view of components
  Note
t  Illustration shows left cylinder head.
t  Both cylinder heads can be removed and installed with the engine still installed.
1 - High-pressure pump
q   Removing and installing → Rep. Gr.24
2 - 9 Nm
3 - 20 Nm
4 - Lifting eye
5 - O-ring
q   Renew
6 - Hall sender for inlet camshaft
q   Cylinder bank 1 (right-side) Hall sender -G40-
q   Cylinder bank 2 (left-side) Hall sender 2 -G163-
7 - 8 Nm + 90° (1/4 turn) further
q   Renew
8 - O-ring
q   Renew
9 - Solenoid valve for camshaft control (inlet side)
q   Cylinder bank 1 (right-side) camshaft control valve 1 -N205-
q   Cylinder bank 2 (left-side) - camshaft control valve 2 -N208-
10 - 2.5 Nm
11 - Gasket
q   Renew if damaged or leaking
12 - Filler cap
13 - O-ring
q   Renew
14 - Solenoid valve for camshaft control (exhaust side)
q   Cylinder bank 1 (right-side) - exhaust camshaft control valve 1 -N318-
q   Cylinder bank 2 (left-side) - exhaust camshaft control valve 2 -N319-
15 - 2.5 Nm
16 - Special bolt, 9 Nm
q   Renew if damaged or leaking
q   Note correct sequence when tightening → Anchor
17 - Cylinder head cover
q   Removing and installing: left-side → Chapter, right-side → Chapter
18 - Gasket for cylinder head cover
q   Renew if damaged or leaking
19 - Cylinder head bolt
q   Renew
q   Note correct sequence when loosening → Anchor
q   Note correct sequence when tightening → Anchor
20 - O-ring
q   Renew
21 - 8 Nm + 90° (1/4 turn) further
q   Renew
22 - Hall sender for exhaust camshaft
q   Cylinder bank 1 (right-side) Hall sender 3 -G300-
q   Cylinder bank 2 (left-side) Hall sender 4 -G301-
23 - Cylinder head
q   Removing → Chapter
q   Checking for distortion → Fig.
q   Machining limit → Fig.
q   Installing → Anchor
q   If renewed, change coolant and engine oil
24 - Cylinder head gasket
q   Renewing → Chapter „Removing and installing cylinder head“
q   Installation position: Part No. towards cylinder head
q   If renewed, change coolant and engine oil

   
Checking cylinder head for distortion
–  Use straight edge and feeler gauge to measure for distortion at several points.
l  Max. distortion: 0.05 mm
  V15-0654
Cylinder head machining limit
Machining of the cylinder head (surface grinding) is only permissible down to the minimum dimension -a-.
l  Minimum dimension: -a- = 139.20 mm
  A15-0169

Removing and installing cylinder head cover (left-side) > < Cylinder head