audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing toothed belt > < Toothed belt covers - exploded view
Toothed belt drive - exploded view
   
Toothed belt drive - exploded view
1 - 30 Nm + 90° (1/4 turn) further
q   Self-locking
q   Renew
2 - Washer
3 - 30 Nm + 90° (1/4 turn) further
q   Self-locking
q   Renew
4 - Tensioning roller
5 - Tensioning lever
q   Fit washer → Item underneath
6 - Washer
q   For tensioning lever
7 - Toothed belt
q   Before removing, mark direction of rotation with chalk or felt-tipped pen. If the belt runs in the opposite direction when it is refitted, this can cause breakage.
q   Check for wear
q   Do not kink
q   Removing → Chapter
q   Installing (adjusting valve timing) → Anchor
8 - 45 Nm
9 - Toothed belt sprocket (exhaust camshaft)
q   For cylinder bank 1 (right-side), with damper
q   With camshaft adjuster
q   Identification: “Auslass” (exhaust)
10 - Toothed belt sprocket (inlet camshaft)
q   For cylinder bank 1 (right-side)
q   With camshaft adjuster
q   Identification: “Einlass” (inlet)
11 - 10 Nm
q   Self-locking
q   Renew
12 - Bracket for idler roller
13 - 10 Nm
q   Self-locking
q   Renew
14 - Toothed belt cover (rear right)
15 - Idler roller
16 - 10 Nm
17 - 10 Nm
18 - Mechanical coolant pump
q   Removing and installing → Chapter
19 - Gasket
q   Renew
20 - Toothed belt sprocket (inlet camshaft)
q   For cylinder bank 2 (left-side)
q   With camshaft adjuster
q   Identification: “Einlass” (inlet)
21 - Toothed belt cover (rear left)
22 - 10 Nm
q   Self-locking
q   Renew
23 - Toothed belt sprocket (exhaust camshaft)
q   For cylinder bank 2 (left-side), without damper
q   With camshaft adjuster
q   Identification: “Auslass” (exhaust)
24 - 100 Nm
q   Use camshaft clamp -T40030- when loosening and tightening
25 - O-ring
q   Renew
26 - Sealing cap
27 - Circlip
28 - Diamond-coated washer for toothed belt sprocket
q   Renew washer if toothed belt sprocket is removed
29 - Eccentric adjuster
30 - 45 Nm
31 - Crankshaft sprocket
32 - Central bolt: 200 Nm + 180° (1/2 turn) further
q   Renew
q   Do not additionally lubricate
q   Use locking pin -T40026- when loosening and tightening
q   Screwing in locking pin -T40026- → Anchor
q   Renew diamond-coated washer → Item if removed
q   Contact surfaces between toothed belt sprocket, diamond-coated washer and crankshaft must be free of oil
q   Can only be installed in one position
q   Depending on version: with or without thrust washer. See note → Chapter
33 - Tensioner for toothed belt
34 - 10 Nm

   

Removing and installing toothed belt > < Toothed belt covers - exploded view