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Checking fuel pump (electrical test) > < Fuel delivery unit, fuel gauge sender - vehicles with four-wheel drive and 4-cylinder engine up to 10.2004
Fuel delivery unit and fuel gauge senders - exploded view of components
   
Fuel delivery unit and fuel gauge senders - exploded view of components
Part 1 (left chamber)
1 - Baffle housing
q   With suction-jet pump
2 - Fuel delivery unit
q   Checking fuel pump (electrical test) → Chapter
q   Can only be renewed together with flange
q   Removing and installing → Chapter
q   Put at least 5 litres of fuel into tank after installing
3 - Connecting piece
q   Different versions are available; allocation → Parts catalogue
q   Clipped into baffle housing with three retaining hooks
q   To remove, press towards the left to release retaining hooks
4 - Fuel return pipe
q   From flange (left-side) to fuel delivery unit
5 - Fuel return pipe
q   From fuel filter and fuel cooler
q   Press release tab on pipe connector to disconnect
q   Do not kink
q   Clip onto fuel tank
6 - Seal
q   Renew
q   Install dry
7 - Locking ring
q   Remove and install using wrench -T10202-
q   Tighten to 145 Nm
8 - Electrical connector
q   For fuel gauge sender 2 -G169-
9 - Flange
q   Only available together with -item 11-.
q   Installation position → Anchor
10 - Fuel pipe
q   To suction jet pump (left-side)
q   Press release tab on pipe connector to disconnect
11 - Fuel gauge sender 2 -G169-
q   Checking resistance values → Chapter
q   Only available together with -item 9-.
q   Removing and installing → Chapter
12 - Suction-jet pump
q   With pipes
q   Different versions are available; allocation → Parts catalogue
q   Secured to fuel gauge sender 2 -G169-
q   Function → Chapter
q   Removing and installing → Chapter
q   Put at least 5 litres of fuel into tank after installing
13 - Fuel supply pipe
q   From suction-jet pump (left-side)
14 - Fuel pipe
q   To suction-jet pump in baffle housing
q   Press release tab on pipe connector to disconnect

   
Part 2 (right chamber)
1 - Fuel gauge sender -G-
q   Clipped onto baffle housing in fuel tank
q   Checking resistance values → Chapter
q   Removing and installing → Chapter
2 - Fuel line with non-return valve
q   Only available together with -item 10-.
3 - Fuel delivery unit
q   Checking fuel pump (electrical test) → Chapter
q   Removing and installing → Chapter
q   Can only be renewed together with flange
q   Put at least 5 litres of fuel into tank after installing
4 - Electrical connector
q   For fuel gauge sender -G-
q   For fuel system pressurisation pump -G6-
5 - Flange
q   For fuel delivery unit
q   Cannot be renewed separately
q   Installation position → Anchor
6 - Seal
q   Renew
q   Install dry
7 - Locking ring
q   Remove and install using wrench -T10202-
q   Tighten to 145 Nm
8 - Fuel supply pipe
q   To fuel filter
q   Press release tab on pipe connector to disconnect
q   Do not kink
q   Clip onto fuel tank
9 - Fuel return pipe
q   From flange (left-side) to fuel delivery unit
10 - Connecting piece
q   Different versions are available; allocation → Parts catalogue
q   Clipped into baffle housing with three retaining hooks
q   To remove, press towards the right to release retaining hooks
q   Only available together with -item 2-.
11 - Fuel pipe
q   To suction-jet pump in baffle housing
q   Press release tab on pipe connector to disconnect
12 - Fuel pipe
q   To suction jet pump (left-side)
q   Press release tab on pipe connector to disconnect
13 - Fuel supply pipe
q   From suction-jet pump (left-side)
14 - Bottom section of baffle housing
q   With suction-jet pump

   

Checking fuel pump (electrical test) > < Fuel delivery unit, fuel gauge sender - vehicles with four-wheel drive and 4-cylinder engine up to 10.2004