audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing track rods > < Track rod ball joint and track rod
Removing and installing track rod ball joint
Removing and installing track rod ball joint
Special tools and workshop equipment required
   
t  Tool insert -V.A.G 1332/12-
t  Torque wrench -V.A.G 1332-
Removing
–  Remove wheel.
  W00-1125
–  Remove bolt -1-.
–  Unscrew hexagon nut -5- and take out bolt -2-.
  Note
t  Do not attempt to enlarge slots in wheel bearing housing using a chisel or similar.
  A40-0474
t  Do not apply a chisel or similar tool between steering arm -1- and seal -2- on track rod ball joint when pressing out track rod, otherwise the seal can be damaged.
t  When pressing track rod out of steering arm, apply pressure only to end of track rod ball joint, or knock out end of joint using a wooden or rubber mallet.
–  Press track rod out downwards.
  A40-0475
–  Loosen hexagon nut -3- and unscrew track rod ball joint. Hexagon flats -4- serve to counterhold track rod.
–  Remove all grease from track rod ball joint and clamping bore in wheel bearing housing.
Installing
Installation is carried out in the reverse sequence. Note the following points:
–  Screw track rod ball joint onto stop on track rod.
  A40-0474
–  Tighten lock nut -3- → Item using socket -V.A.G 1332/12-. Counterhold track rod at hexagon flats -4- when tightening nut.
–  Align track rod so that pin of track rod ball joint is in installation position.
–  Insert track rod as far as it will go in steering arm.
  Note
  A40-0474
Only fit the track rod into the steering arm -1- by hand; do not apply pressure to seal -2- on track rod joint.
  A40-0475
–  Insert bolt -2-, then fit and tighten nut -5- → Item.
–  Insert and tighten bolt -1- → Item.
–  Fit and secure wheel → Wheels and tyres; Rep. Gr.44.
–  Check and adjust wheel alignment → Chapter.
Wheel alignment must always be checked and adjusted if necessary using VW/Audi-approved equipment.
  A40-0474

Removing and installing track rods > < Track rod ball joint and track rod