audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Vehicles with 1.9 ltr. TDI engine > < Vehicles with 4.2 ltr. MPI engine - Audi S4
Vehicles with 4.2 ltr. FSI engine - Audi RS4
Vehicles with 4.2 ltr. FSI engine - Audi RS4
Special tools and workshop equipment required
   
t  Support bracket -10 - 222 A-
  W00-0225
t  Shackle -10 - 222 A /12-
  W00-1091
t  Wing support -T40045-
  W00-1401
Removing
  Note
Re-attach all cable ties unfastened or severed on removal at the same location on installation.
–  With ignition switched off, disconnect earth wire at battery → Chapter.
–  Detach rear engine cover -arrows-.
  A10-10387
–  Detach cover -1- on left of engine compartment.
  A10-1031
–  Screw out bolts -arrows-.
–  Remove air ducts -1- and -2-.
  A10-10301
–  Pull off bonnet seal at lock carrier and wing flanges.
–  To avoid damaging the wing mounting flanges with the support bracket -10 - 222 A-, place mud wing compensation plate -T40045- between the wing mounting flange and the panel underneath (both sides).
  A19-0412
–  Place support bracket -10 - 222 A- on wing mounting flanges. The spindles are at the rear.
–  Engage shackles -10 - 222 A /12- on spindles of support bracket.
–  Take up weight of engine slightly with spindles of support bracket.
  A19-10121
–  Remove front right wheel.
–  Unfasten quick-release fasteners -1-, screw out bolts -2- and detach noise insulation.
  A10-1519
–  Unscrew nuts -1- and -2- for anti-roll bar mount on left and right.
–  Swivel down anti-roll bar.
  A10-1399
–  Detach holder for wiring harness at right engine bracket -arrows-.
  A10-1537
–  Unscrew nut -3-.
–  Screw out bolts -1- and -2- and detach right engine bracket.
  A27-0172
–  Unplug connector at right engine mounting -1-.
–  Screw out bolts -arrows- using Allen key with ball end.
  A10-1512
–  Unscrew nut -1- for engine mounting at right engine support.
–  Detach engine mounting and engine support.
  A27-10067
–  Unscrew heat shield for right drive shaft -arrow-.
  A10-0961
–  Screw out bolts -2- and -4- at heat shield for starter.
–  Unscrew retaining nut -3- and bolt -1-.
–  Move starter to front.
  A27-10052
–  Unplug connector -2- by sliding locking element to rear -arrow A- and pressing down release mechanism -arrow B-.
–  Unscrew nut -1- and detach terminal B+.
–  Unscrew earth wire -4-.
–  Sever cable tie -3-.
–  Detach starter.
Installing
Install in reverse order, paying attention to the following:
  Note
Re-attach all cable ties in the same locations on installation.
–  Install engine console and secure subframe → Rep. Gr.40.
–  Install anti-roll bar → Rep. Gr.40.
–  Connect battery. Action to be taken → Anchor.
Tightening torques
  A27-10003
ComponentNm
Starter to gearbox65
Terminal B+ to starter16
Earth wire to starter22
Engine support to cylinder block42 1)
Heat shield for drive shaft to gearbox23
l  1) Apply locking fluid on fitting; for locking fluid, refer to → Parts catalogue.

   

Vehicles with 1.9 ltr. TDI engine > < Vehicles with 4.2 ltr. MPI engine - Audi S4