Audi Workshop Service and Repair Manuals

Removing and installing flush-bonded windows Special tools and workshop equipment required

t  Removal kit for flush bonded windows -VAS 6452-

t  Wire reel -VAS 6452/1- t  Wire for removal kit -VAS 6452/2-

t  Cutting tool -V.A.G 1351- t  Pull handle -V.A.G 1351/1-

t  Suction lifter -V.A.G 1344-

t  Electric cutter -V.A.G 1561A-

t  Blade, offset -V.A.G 1561/10-

t  Universal blade -V.A.G 1561/11-

t  Scraper (15 + 25 mm) -V.A.G 1561/7+8-

t  Double cartridge gun -VAS 5237-

t  Hand-cartridge gun -V.A.G 1628-

t  Cartridge heater -V.A.G 1939A- Minimum drying time   WARNING t  For safety reasons, when installing windscreen or rear window, use only non-conductive 2-component adhesive with the designations listed below. t  You must NOT drive the vehicle until the minimum drying time has elapsed, as the vehicle is otherwise not safe to drive.

Window	Vehicle	Adhesive sealant	Drying time in hours
Windscreen	With/without airbag	2-component window adhesive -D 004 660 M2-	2
Rear window		2-component window adhesive -D 004 660 M2-	2
Side windows		1-component window adhesive -DH 009 100 03-	3

Cleaning off adhesive sealant We recommend using adhesive remover -D 002 000 10- for cleaning. Always follow the safety instructions.   Caution When cleaning from inside the vehicle passenger compartment, make sure you do not exert outward pressure on the window you have just fitted. Painted surfaces –  First clean painted surface with a dry cloth. Then clean off remaining adhesive sealant with adhesive remover -D 002 000 10-. Plastic trim panels –  Allow adhesive sealant to dry (approx. 1 hour) and then pull off.