audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing sliding/tilting sunroof frame > < Removing sliding/tilting sunroof panel »1«
Removing sliding/tilting sunroof panel »2«
Removing sliding/tilting sunroof panel »2«
  Note
If bolts for securing sunroof panel have been completely removed, they must be renewed.
   
1 - Bolt
q   3 Nm
2 - Panel »2«
q   To remove, fully open sun blind and pull off acoustic seal to the side → Item.
q   Unscrew bolts on each side (front and rear) and lift out panel.
3 - Panel seal
–  Panel »2« removed.
–  Starting at the side, pull panel seal off panel (left and right).
–  Pull panel seal (front) upwards out of panel.
q   When installing, align seal (front) centrally with panel and press into guides → Anchor.
–  Fit ends of seal onto lugs on moulding.

   
Adjusting sunroof panel
l  Arrow = direction of travel (front)
t  Dimension »a« = 1.5 mm
t  Dimension »b« = 1.0 mm
t  Dimension »c« = 0.5 mm
–  All dimensions ± 0.5 mm
  A60-10211
Installing panel seal
  Note
Spray seal with soap solution to make installation easier.
–  Align seal centrally with panel and press into two guides (front).
  A60-10226
–  Press seal -1- into guides at side of panel -2-.
–  It is only necessary to remove seal -3- when panel »2« is removed.
–  To do so, pull seal off frame -4- (at side).
Renewing seal for sliding/tilting sunroof
Special tools and workshop equipment required
  A60-10221
t  Roller -3356-
  Note
t  Remove any remaining adhesive from the body.
t  Clean bonding surfaces on body with cleaning solution -D 009 401 04-.
t  The bonding surfaces must be free of dust and grease.
t  Before bonding, heat bonding surfaces and seal to approx. 40° C.
t  After bonding on seal, press seal on firmly with roller -3356-.
  W00-0202
–  Before removing, remove the two sunroof panels.
Pull seal -1- to the side off body flange.
–  Remove any residual adhesive and clean body flange.
–  Peel off protective film from adhesive at rear section of seal and then press on rear section of seal (joint should be in centre of vehicle; observe marking).
–  Press seal in at front corners.
–  Press on front section of seal.
–  Press on side sections of seal; if necessary, compress seal evenly to take up any excess length.
–  Press seal on all around using roller -3356-.
  A60-10290

Removing and installing sliding/tilting sunroof frame > < Removing sliding/tilting sunroof panel »1«