A4 Mk3
Exploded view - input shaft |
Detaching input shaft from output shaft and bearing mounting → Chapter |
Dismantling and assembling input shaft - assembly sequence → Chapter |
Note
t | Refer to technical data when installing new gears or input shaft → 6-speed manual gearbox 0B1, front-wheel drive; Rep. gr.00. |
t | Lubricate all bearings and synchro-rings on input shaft with gear oil before installing. |
t | The circlip → Item should only be detached when renewing the roller bearing → Item. |
t | 3rd to 6th speed selector gears should have an axial play of 0.15 ... 0.50 mm after installing. |
t | Note allocation of synchro-rings to locking collars → Chapter. |
1 - | Circlip |
q | Determining thickness → Fig. |
2 - | Gearbox housing |
3 - | Ball bearing |
q | For input shaft |
q | Removing and installing → Item |
4 - | Circlip |
q | Note installation position → Fig. |
5 - | Sealing plug |
q | For input shaft |
q | Installing → Fig. |
6 - | Input shaft |
q | With splines for 1st, 2nd and reverse gear |
q | Sealing plug → Item is fitted in bore in vicinity of splines for clutch plate |
q | Fit sealing plug when renewing input shaft → Fig. |
q | Checking input shaft for wear → Fig. |
7 - | Roller bearing |
q | For input shaft |
q | Pressing off → Anchor |
q | Pressing on → Anchor |
q | Always renew |
8 - | Bearing mounting |
q | Carries bearings for input shaft and output shaft in gearbox cover |
q | Clean locking fluid out of tapped holes (using thread tap or similar) |
Note
t | The roller bearing outer races on the input shaft and output shaft cannot be renewed separately. |
t | The roller bearing outer races must not have any radial clearance in the bearing mounting. |
t | The bearing mounting does not have to be renewed when the roller bearings on the input shaft or output shaft are renewed, e.g. when installing a new input shaft. |
9 - | Needle bearing |
q | For 5th gear |
q | Installation position → Anchor |
10 - | Circlip |
q | Mark |
q | Do not interchange with other circlip → Item |
q | Installation position → Anchor |
q | Always renew after detaching |
l | It should not be possible to turn circlip in annular groove on input shaft by hand |
l | In installation position, circlip must not come into contact with 5th speed selector gear when gear is rotated → Anchor |
11 - | 5th speed selector gear |
l | When rotated, gear must not come into contact with circlip → Item → Anchor |
12 - | Synchro-spring |
q | Fit in 5th speed selector gear → Fig. |
13 - | 5th gear synchro-ring |
q | Checking for wear → Chapter |
14 - | Synchro-hub for 5th and 6th gear |
15 - | Locking collar for 5th and 6th gear |
16 - | Circlip |
q | Mark |
q | Do not interchange with other circlip → Item |
q | Determining thickness → Fig. |
17 - | Needle bearing |
q | For 6th gear |
18 - | 6th gear synchro-ring |
q | Checking for wear → Chapter |
19 - | Synchro-spring |
q | Fit in 6th speed selector gear → Fig. |
20 - | 6th speed selector gear |
21 - | Thrust washer |
q | For 3rd speed and 6th speed selector gears |
22 - | Needle bearing inner race |
q | For 3rd gear |
23 - | Needle bearing |
q | For 3rd gear |
24 - | 3rd speed selector gear |
25 - | Synchro-spring |
q | Insert in 3rd speed selector gear → Fig. |
26 - | 3rd gear synchro-ring |
q | Checking for wear → Chapter |
27 - | Synchro-hub for 3rd and 4th gear |
q | Installation position: lower inside collar faces 4th gear → Fig. |
28 - | Locking collar for 3rd and 4th gear |
29 - | Needle bearing inner race |
q | For 4th gear |
30 - | Needle bearing |
q | For 4th gear |
31 - | 4th gear synchro-ring |
q | Checking for wear → Chapter |
32 - | Synchro-spring |
q | Fit in 4th speed selector gear → Fig. |
33 - | 4th speed selector gear |
34 - | Thrust washer |
q | For 4th speed selector gear |
35 - | Inner race |
q | For roller bearing → Item in gearbox cover |
36 - | Multi-point socket head bolt |
q | 200 Nm |
q | Apply locking fluid -AMV 185 101 A1- when fitting |
q | Loosen and tighten with socket for multi-point socket head bolt XZN 12 |
37 - | Roller bearing |
q | Is fitted in gearbox cover |
q | Removing and installing → Item |
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