audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Assembly sequence - removing and installing selector fork cluster, input shaft, 1st, 2nd and reverse gears on output shaft > < Exploded view - output shaft
Exploded view - removing and installing selector fork cluster, input shaft, 1st, 2nd and reverse gears on output shaft
   
Exploded view - removing and installing selector fork cluster, input shaft, 1st, 2nd and reverse gears on output shaft
1 - Bolt
q   24 Nm
q   Steel bolts (M8; 45 mm long)
q   2x
q   Secures selector fork cluster → Item to bearing mounting → Item
q   Apply locking fluid -AMV 185 101 A1- when fitting
2 - Selector fork cluster
q   Dismantling and assembling → Chapter
3 - Bearing mounting
q   Carries bearings for input shaft and output shaft in gearbox cover
q   Clean locking fluid out of tapped holes (using thread tap or similar)
  Note
t  The roller bearing outer races on the input shaft and output shaft cannot be renewed separately.
t  The roller bearing outer races must not have any radial clearance in the bearing mounting.
4 - Input shaft
q   Dismantling and assembling → Chapter
5 - Output shaft
q   With 3rd and 4th gear wheels
q   Removing and installing 1st, 2nd and reverse gear → Chapter
q   Dismantling and assembling → Chapter
6 - Thrust washer
q   For 2nd speed selector gear
7 - Needle bearing inner race
q   For 2nd speed selector gear
q   Removing and installing → Item
8 - Needle bearing
q   For 2nd gear
9 - 2nd speed selector gear
10 - Inner ring for 2nd gear
q   → Item
11 - Intermediate ring for 2nd gear
q   → Item
12 - Synchro-ring for 2nd gear
q   → Item
13 - Locking collar/synchronising hub for 1st and 2nd gear
q   → Item
14 - Needle bearing inner race
q   For 1st speed selector gear
q   Removing and installing → Item
15 - Needle bearing
q   For 1st gear
16 - Synchro-ring for 1st gear
q   → Item
17 - Intermediate ring for 1st gear
q   → Item
18 - Inner ring for 1st gear
q   → Item
19 - 1st speed selector gear
20 - Thrust washer
q   For 1st speed and reverse selector gears
21 - Needle bearing inner race
q   For reverse gear
q   Removing and installing → Item
22 - Needle bearing
q   For reverse gear
23 - Reverse selector gear
q   With locking collar for reverse gear
q   → Item
24 - Synchro-ring for reverse gear
q   → Item
25 - Intermediate ring for reverse gear
q   → Item
26 - Inner ring for reverse gear
q   → Item
27 - Reverse gear synchronising hub
q   Can be detached from output shaft by hand
28 - Thrust washer

   

Assembly sequence - removing and installing selector fork cluster, input shaft, 1st, 2nd and reverse gears on output shaft > < Exploded view - output shaft