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Removing and installing vacuum unit for exhaust gas recirculation cooler >
< Exhaust gas recirculation system - exploded view
A4 Mk3
Power unit
4-cylinder TDI engine (2.0 ltr. 4-valve common rail), mechanics
Exhaust system
Exhaust gas recirculation
Removing and installing exhaust gas recirculation cooler
Removing and installing exhaust gas recirculation cooler
Removing and installing exhaust gas recirculation cooler
Special tools and workshop equipment required
t
Hose clamps for hoses up to 25 mm -3094-
Removing
–
Remove engine cover panel
-arrows-
.
–
Remove air cleaner housing
→ Rep. gr.23
.
–
Disconnect vacuum hose
-1-
.
–
Remove bolts
-2-
and
-4-
.
–
Clamp off coolant hoses
-1-
and
-2-
using hose clamps up to 25 mm -3094- and disconnect hoses.
–
Remove bolts
-arrows-
and detach exhaust gas recirculation cooler.
Installing
Install in reverse order. Note the following:
Tightening torques
→ Chapter „Exhaust gas recirculation system - exploded view“
Note
t
Renew gaskets and O-rings.
t
Secure all hose connections with the correct type of hose clips (same as original equipment)
→ Electronic parts catalogue
.
–
Top up coolant.
Power unit
4-cylinder TDI engine (2.0 ltr. 4-valve common rail), mechanics
Exhaust system
Exhaust gas recirculation
Removing and installing exhaust gas recirculation cooler
Removing and installing vacuum unit for exhaust gas recirculation cooler >
< Exhaust gas recirculation system - exploded view