audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing coolant pipe (rear right) - engine codes CCLA, CCWA, CCWB, CGKA, CGKB > < Removing and installing coolant pipe (bottom right)
Removing and installing coolant pipe (rear right) - engine codes CAMA, CAMB, CAPA
Removing and installing coolant pipe (rear right) - engine codes CAMA, CAMB, CAPA
Special tools and workshop equipment required
   
t  Hose clip pliers -VAS 6362-
  W00-10427
Removing
–  Drain coolant → Chapter.
–  Remove engine cover panel -arrows-.
  A10-10890
–  Unplug electrical connector -1- from air mass meter -G70-.
–  Unscrew bolt -3- and move clear exhaust gas pressure sensor 1 -G450--item 4- at air pipe.
–  Unplug electrical connector -2- and move air pipe clear.
–  Remove air hose and air mass meter -G70-. To do so, release hose clip -5- and clamps -arrows-.
  A10-10872
–  Unbolt air intake connection -left arrows- and move it aside with air intake hose connected -right arrow-.
  A21-10018
–  If fitted, take electrical connector -arrow- for exhaust gas temperature sender 1 -G235- out of bracket.
  A23-10055
–  Unplug electrical connector -3- at intake manifold flap motor -V157-.
–  Remove bolts -2- and -4- and move intake manifold flap motor -V157- clear to the side (with connecting rod installed).
  Note
In order to prevent damage to the intake manifold flap motor -V157-, the connecting rod -1- is not detached.
  A19-10047
–  Unscrew bolt -1- and unplug electrical connector -2- for coolant temperature sender -G62-.
–  Detach coolant pipe (rear right) from coolant hoses -arrows-.
  Note
Disregard -item 3-.
Installing
Installation is carried out in the reverse order; note the following:
l  Tightening torque → Chapter „Coolant pipes - exploded view“
  Note
t  Hose connections and air pipes and hoses must be free of oil and grease before assembly.
t  Secure all hose connections with the correct type of hose clips (same as original equipment) → Electronic parts catalogue.
t  To ensure that the air hoses can be properly secured at their connections, spray rust remover onto the worm thread of used hose clips before installing.
–  Install intake manifold flap motor -V157- → Rep. gr.23.
–  Install air intake connection → Chapter.
–  Install exhaust gas pressure sensor 1 -G450- → Rep. gr.23.
–  Fill up with coolant → Anchor.
  A19-10540

Removing and installing coolant pipe (rear right) - engine codes CCLA, CCWA, CCWB, CGKA, CGKB > < Removing and installing coolant pipe (bottom right)