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Enginecrankshaft group, pistons >
< Assembly mountings - exploded view
A4 Mk3
Power unit
6-cylinder TDI engine (3.0 ltr. 4-valve common rail - generation II), mechanics
Engine assy,cylinder block,crankcase
Assembly mountings
Removing and installing engine mountings
Removing and installing engine mountings
Removing and installing engine mountings
Note
t
To avoid repeat repairs, proceed as follows if an engine mounting is defective:
t
Renew engine mounting and corresponding bracket.
t
Also renew engine mounting on opposite side; check corresponding bracket and renew if necessary.
Special tools and workshop equipment required
t
Support bracket -10 - 222 A-
t
Used oil collection and extraction unit -V.A.G 1782-
Removing
–
Remove engine cover panel
-arrows-
.
–
Pull off foam wedge
-1-
on both sides of vehicle
-arrows-
.
–
Set up support bracket -10 - 222 A- top edges of body flanges (left and right) as illustrated.
–
Engage spindles -10 - 222 A /11- at engine lifting eyes (left and right).
–
Partly take up weight of engine with spindles.
–
Remove noise insulation panels
-1-
and
-2-
→ Rep. gr.66
.
–
Remove front wheel housing liner on relevant side
→ Rep. gr.66
.
Engine mounting (left-side):
–
Remove poly V-belt
→ Chapter
.
Caution
Danger of damage to refrigerant lines and hoses.
Do NOT stretch, kink or bend refrigerant lines and hoses.
–
Remove bolts
-arrows-
, detach air conditioner compressor from bracket and tie up.
–
Remove bolt
-2-
for subframe (left-side).
Note
Bolts
-1-
and
-3-
on left side and all bolts for subframe on right side remain fitted.
Engine mounting (right-side):
–
Unscrew nut
-1-
and detach bracket with electrical connector from subframe.
Continuation for both sides:
–
Unplug electrical connectors
-2-
for electrohydraulic engine mounting solenoid valves -N144-/-N145- on both sides and move wiring clear.
–
Remove bolts (left and right)
-1, 2, 4-
and place retaining plate
-3-
to one side.
–
Using spindle -10 - 222 A /11-
-item 1-
, raise engine through distance
-a-
on corresponding side.
l
Distance
-a-
= approx. 20 mm.
–
Detach engine mounting on relevant side.
Installing
Installation is carried out in the reverse order; note the following:
l
Tightening torques
→ Chapter „Assembly mountings - exploded view“
Note
Renew the bolts tightened with specified tightening angle.
–
Secure subframe
→ Rep. gr.40
.
–
Electrical connections and routing
→ Current flow diagrams, Electrical fault finding and Fitting locations
.
–
Install air conditioner compressor
→ Rep. gr.87
.
–
Install poly V-belt
→ Chapter
.
–
Install wheel housing liner (front) and noise insulation panels
→ Rep. gr.66
.
Power unit
6-cylinder TDI engine (3.0 ltr. 4-valve common rail - generation II), mechanics
Engine assy,cylinder block,crankcase
Assembly mountings
Removing and installing engine mountings
Enginecrankshaft group, pistons >
< Assembly mountings - exploded view