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Removing and installing exhaust gas recirculation control motorV338 > < Exhaust gas recirculation

A4 Mk3

Exhaust gas recirculation system - exploded view
   
Exhaust gas recirculation system - exploded view
1 - Pipe for exhaust gas recirculation
q   To intake manifold
q   Tightening torque and sequence → Fig.
2 - Bolt
q   Tightening torque and sequence → Fig.
3 - Gasket
q   Renew
4 - Exhaust gas recirculation temperature sensor -G98-
q   Removing and installing → Chapter
q   45 Nm
5 - Bolt
q   9 Nm
6 - Exhaust gas recirculation cooler
q   Removing and installing → Chapter
7 - Seal
q   Renew
8 - Bleeder screw
9 - Seal
q   Renew
10 - Connection
11 - O-rings
q   Renew
12 - Gasket
q   Renew
13 - Exhaust gas recirculation control motor -V338-
q   With potentiometer for exhaust gas recirculation -G212-
q   Removing and installing → Chapter
14 - Bolt
q   9 Nm
15 - Bolt
q   9 Nm
16 - Coolant temperature sender -G62-
q   Removing and installing → Chapter
17 - Gasket
q   Renew
18 - Bolt
q   Tightening torque and sequence → Fig.
19 - Pipe for exhaust gas recirculation
q   From turbocharger
q   If screw-type clip - item 21- has been unfastened, pipe for exhaust gas recirculation and screw-type clip must always be renewed
q   Tightening torque and sequence → Fig.
20 - Seal
q   Renew
21 - Screw-type clip
q   Renew
q   Tightening torque and sequence → Fig.
22 - Bolt
q   9 Nm
23 - O-ring
q   Renew
24 - Coolant hose/pipe connection
25 - Bolt
q   Tightening torque → Item
26 - Screw-type clip
q   Renew
q   Tightening torque and sequence → Fig.
27 - Gasket
q   Renew

   
Exhaust gas recirculation pipe to intake manifold - tightening torque and sequence
l  Collar of exhaust gas recirculation pipe must not be distorted or bent.
–  Fit exhaust gas recirculation pipe with gaskets and screw-type clip.
  Note
Coat threads of bolts with high-temperature paste; for high-temperature paste refer to → Electronic parts catalogue.
  A26-11018
StageBolts/screw-type clipTightening torque
1.-1, 2-Screw in by hand until bolt heads make contact
2.-3-Position as illustrated
2.5 Nm
3.-1, 2-9 Nm

   
Exhaust gas recirculation pipe to turbocharger - tightening torque and sequence
  Note
t  Renew exhaust gas recirculation pipe and screw-type clip if screw-type clip has been unfastened
t  Renew the bolts tightened with specified tightening angle.
–  Fit exhaust gas recirculation pipe with gaskets and screw-type clip.
  Note
Coat threads of bolts with high-temperature paste; for high-temperature paste refer to → Electronic parts catalogue.
  A26-11019
StageBolts/screw-type clipTightening torque
1.-2, 3-Screw in by hand until bolt heads make contact
2.-1-Position according to tab on exhaust gas recirculation pipe
Tightening torque:
t  Part number 059 131 548 C: 5 Nm
t  Part number 059 131 548 D: 3.5 Nm
3.-2, 3-9 Nm
4.-2, 3-turn 90° further

   

Removing and installing exhaust gas recirculation control motorV338 > < Exhaust gas recirculation