audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing turbocharger > < Turbocharger
Turbocharger - exploded view
   
Turbocharger - exploded view
1 - Gasket
q   Renew
2 - Bracket
q   For turbocharger
3 - Bolt
q   Tighten in stages and in diagonal sequence; final torque 23 Nm.
4 - Studs
q   Must always be renewed if nuts are loosened
q   10 Nm
5 - Gasket
6 - Turbocharger
q   With turbocharger 1 control unit -J724-
q   Removing and installing turbocharger → Chapter
q   Removing and installing turbocharger 1 control unit -J724- → Chapter
7 - Bracket
q   For electrical connector and engine cover panel
8 - Bolt
q   9 Nm
9 - Connecting piece
q   For air hose
q   From air mass meter -G70- to turbocharger
q   Must be free of oil or grease when installing
10 - O-ring
q   Renew
11 - Hose
q   For crankcase breather
12 - Bolt
q   9 Nm
13 - Nut
q   Renew
q   Coat thread with high-temperature paste; for high-temperature paste refer to → Electronic parts catalogue
q   Tightening torque and sequence → Fig.
14 - Exhaust gas temperature sender 1 -G235-
q   Removing and installing → Chapter
15 - Gasket
q   Renew
16 - Bolt
q   Renew
q   Tightening torque and sequence → Fig.
17 - Pipe
q   To exhaust gas recirculation cooler
18 - Gasket
q   Renew
19 - Nut
q   Renew
q   Coat thread with high-temperature paste; for high-temperature paste refer to → Electronic parts catalogue
q   Tightening torque and sequence → Fig.
20 - Gasket
q   Renew
21 - Bolt
q   Renew
q   Coat thread with high-temperature paste; for high-temperature paste refer to → Electronic parts catalogue
q   Tightening torque → Item
22 - Exhaust manifolds
q   Removing and installing: left-side → Chapter, right-side → Chapter
23 - Bolt
q   Tightening torque and sequence → Fig.
24 - Bolt
q   Tightening torque and sequence → Fig.
25 - Bracket
q   For turbocharger

   
Turbocharger - tightening torque and sequence
  Note
Renew studs and nuts.
–  Tighten bolts and nuts in 7 stages in the sequence shown:
  A21-10552
StageBolts/nutsTorque for tightening/tightening further
1.Studs for nuts -1, 2-10 Nm
2.-1, 2-Screw in by hand until they make contact
3.-1, 2-9 Nm
4.-1, 2-turn 90° further
5.-3, 4, 5-Screw in by hand until they make contact
6.-3, 4-9 Nm
7.-5-23 Nm

   

Removing and installing turbocharger > < Turbocharger