audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Checking fuel pump (electrical test) > < Fuel delivery unit and fuel gauge senders - rest-of-world vehicles with four-wheel drive and USA vehicles with front-wheel drive
Fuel delivery unit and fuel gauge senders - exploded view
   
Fuel delivery unit and fuel gauge senders - exploded view
1 - Fuel delivery unit
q   Checking fuel pump (electrical test) → Chapter
q   Removing and installing → Chapter
q   Put at least 5 litres of fuel into tank after installing
q   Checking residual pressure → Rep. gr.24
2 - Threaded ring
3 - Seal
q   Renew
q   Install dry
4 - Union nut
q   Renew
q   120 Nm
q   Loosen and tighten with union nut tool -T40068 A-
5 - Fuel line
q   To engine
q   Do not kink
q   To disconnect from flange, press release tab on connection
q   Clipped onto fuel tank
6 - Electrical connector
q   For fuel system pressurisation pump -G6- and fuel gauge sender -G-
7 - Electrical connector
q   For fuel pump control unit -J538-
8 - Speed nut
9 - Fuel pump control unit -J538-
q   Removing and installing → Chapter
10 - Bolt
q   2.5 Nm
11 - Electrical connector
q   For fuel gauge sender 2 -G169-
12 - Breather line
q   To activated charcoal filter
q   Do not kink
q   To disconnect from flange, press release tab on connection
q   Clipped onto fuel tank
13 - Union nut
q   Renew
q   120 Nm
q   Loosen and tighten with union nut tool -T40068 A-
14 - Seal
q   Renew
q   Install dry
15 - Threaded ring
16 - Flange
q   With fuel gauge sender 2 -G169-
17 - Breather line
q   Only on USA vehicles
q   To disconnect from flange, press release tab on connection
q   Clipped onto fuel tank
18 - Breather line
q   To disconnect from flange, press release tab on connection
q   Clipped onto fuel tank
19 - Fuel gauge sender 2 -G169-
q   Checking resistance values → Chapter
q   Removing and installing → Chapter
q   Put at least 5 litres of fuel into tank after installing
20 - Suction pipe
q   Removing and installing → Chapter
q   Put at least 5 litres of fuel into tank after installing
21 - Electrical connector
q   For fuel gauge sender 2 -G169-
22 - Fuel gauge sender -G-
q   Checking resistance values → Chapter
q   Removing and installing → Chapter

   

Checking fuel pump (electrical test) > < Fuel delivery unit and fuel gauge senders - rest-of-world vehicles with four-wheel drive and USA vehicles with front-wheel drive