audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Overview of fitting locations (CCLA) > < Checking vacuum system
Overview of fitting locations (CAPA, CAMA, CAMB, CCWA, CCWB, CGKA, CGKB)
Overview of fitting locations (CAPA, CAMA, CAMB, CCWA, CCWB, CGKA, CGKB)
Engine compartment (right-side)
   
1 - Air filter bypass flap valve -N275-
q   These components (bypass flap with air filter bypass flap valve -N275-) are not installed on certain equipment versions or on vehicles for certain export markets
q   If fitted, the bypass flap is located in the air cleaner housing and the air cleaner bypass flap valve -N275- is located on the outside of the air cleaner housing
q   Air cleaner - exploded view → Chapter
2 - Air mass meter -G70-
q   Removing and installing → Chapter
3 - Hall sender -G40- (camshaft position sensor)
q   Fitting location → Fig.
4 - Fuel pressure regulating valve -N276-
q   Fitting location → Fig.
q   After renewing high-pressure pump or fuel pressure regulating valve -N276-, learnt values must be re-adapted; see „Guided Functions“ in vehicle diagnostic tester
q   Removing and installing → Chapter
5 - Exhaust gas pressure sensor 1 -G450-
q   Fitting location → Fig.
q   Adaption must be performed after renewing this component
q   Removing and installing → Chapter
6 - Electrical connector
q   For exhaust gas temperature sender 4 -G648- (engine codes CAMA, CAMB, CCWA, CCWB, CGKA and CGKB)
q   For exhaust gas temperature sender 3 for cylinder bank 1 -G496- (engine code CAPA)
q   Fitting location → Fig.
q   Removing and installing → Rep. gr.26
7 - Coolant temperature sender -G62-
q   Removing and installing → Rep. gr.19
8 - Exhaust gas temperature sender 4 -G648- (engine codes CAMA, CAMB, CCWA, CCWB, CGKA and CGKB)
q   Exhaust gas temperature sender 3 for cylinder bank 1 -G496- (engine code CAPA)
q   Fitting location → Fig.
q   Removing and installing → Rep. gr.26
9 - Control unit for turbocharger 1 -J724-
q   Fitting location → Fig.
10 - Electrical connector for exhaust gas temperature sender 1 -G235-
q   Only fitted on vehicles with engine codes CAPA, CCWA, CCWB
q   Fitting location → Fig.
q   Exhaust gas temperature sender 1 -G235- → Fig.
11 - Intake manifold flap motor -V157-
q   Fitting location → Fig.
q   Cylinder bank 1
q   Intake manifold - exploded view → Chapter
12 - Fuel return line connection
13 - Fuel supply line connection
14 - Oil pressure switch
q   Oil pressure switch -F1- (engine codes CAPA, CAMA, CAMB) - fitting location → Fig.
q   Oil pressure switch for reduced oil pressure -F378- (engine codes CCWA, CCWB, CGKA, CGKB) - fitting location → Fig.
q   Removing, installing and testing → Rep. gr.17
15 - Pump for exhaust gas recirculation cooler -V400-
q   Fitting location → Fig.
16 - Fuel temperature sender -G81-
q   Fitting location → Fig.
17 - Radiator outlet coolant temperature sender -G83-
q   Fitting location → Fig.
q   Removing and installing → Rep. gr.19
18 - Pressure retention valve
q   Fitting location → Fig.
q   In return lines from cylinder banks 1 and 2
q   The pressure retention valve maintains a residual pressure of approx. 10 bar in the return lines.
q   This residual pressure is required for the control function of the piezo injectors
q   The pressure retention valve may only be renewed together with the fuel return lines
q   After replacement, engine must be run at idling speed for approx. 2 minutes to bleed fuel system
q   Checking pressure retention valve → Chapter
19 - Injectors (piezo injectors)
q   Cylinder bank 1
q   Removing and installing → Chapter

Engine compartment (left-side)
Components A to J are not shown on the exploded view.
   
1 - Electrical connector
q   For exhaust gas temperature sender 3 -G495- (engine codes CAMA, CAMB, CCWA, CCWB, CGKA and CGKB)
q   For exhaust gas temperature sender 2 -G448- (engine code CAPA)
2 - Exhaust gas temperature sender 3 -G495- (engine codes CAMA, CAMB, CCWA, CCWB, CGKA and CGKB)
q   Exhaust gas temperature sender 2 -G448- (engine code CAPA)
q   Located downstream of starter catalytic converter
q   Removing and installing → Rep. gr.26
q   45 Nm
3 - Lambda probe -G39- with Lambda probe heater -Z19-
q   Fitting location → Fig.
q   Removing and installing → Chapter
q   50 Nm
4 - Intake manifold flap 2 motor -V275-
q   Cylinder bank 2
q   Intake manifold - exploded view → Chapter
5 - Connector for Lambda probe -G39-
q   Fitting location → Fig.
6 - Engine control unit -J623-
q   Fitting location → Fig.
q   Removing and installing → Chapter
7 - Charge pressure sender -G31-
q   With intake air temperature sender -G42-
q   Fitting location → Fig.
q   Removing and installing → Rep. gr.21
8 - Throttle valve module -J338-
q   9 Nm
9 - Fuel pressure sender -G247-
q   Fitting location → Fig.
q   Removing and installing → Chapter
10 - Injectors (piezo injectors)
q   Cylinder bank 2
q   Removing and installing → Chapter
11 - Exhaust gas recirculation cooler change-over valve -N345-
q   Fitting location → Fig.
q   Overview of exhaust gas recirculation system → Rep. gr.26
12 - Exhaust gas recirculation control motor -V338-
13 - High-pressure fuel pump
q   With fuel metering valve -N290-
q   On vehicles with engine codes CAMA, CAMB, CCWA, CCWB, CGKA and CGKB, a first fuel filling operation MUST be performed after the high-pressure pump has been renewed (the pump must NOT be allowed to run while it is still empty) → Chapter
q   After renewing high-pressure pump or fuel pressure regulating valve -N276-, learnt values must be re-adapted; see „Guided Functions“ in vehicle diagnostic tester
q   High-pressure pump - exploded view, engine codes CAMA, CAMB, CCWA, CCWB, CGKA, CGKB → Chapter
q   Removing and installing, engine codes CAMA, CAMB, CCWA, CCWB, CGKA, CGKB → Chapter
q   High-pressure pump - exploded view, engine code CAPA → Chapter
q   Removing and installing, engine code CAPA → Chapter
14 - Fuel metering valve -N290-
q   Do not unscrew
q   Screwed directly into high-pressure fuel pump
15 - Exhaust gas recirculation temperature sensor -G98-
q   Fitting location → Fig.
q   Removing and installing → Rep. gr.26
16 - Connector for exhaust gas recirculation temperature sensor -G98-
17 - Vacuum unit
q   For change-over flap for exhaust gas recirculation cooler
A - Relay and fuse holder in electronics box in plenum chamber (left-side)
q   Removing and installing engine control unit -J623- with altitude sensor → Chapter
q   Fitting locations → Current flow diagrams, Electrical fault finding and Fitting locations
B - Low heat output relay -J359- and high heat output relay -J360-
q   Fitting locations → Current flow diagrams, Electrical fault finding and Fitting locations
C - Brake light switch -F- and brake pedal switch -F47-
q   In footwell on brake pedal
D - Accelerator position sender -G79- and accelerator position sender 2 -G185-
q   Fitting location → Fig.
q   Removing and installing → Rep. gr.20
E - Exhaust gas temperature sender 1 -G235-
q   Only fitted on vehicles with engine codes CAPA, CCWA, CCWB
q   On turbocharger
q   45 Nm
q   Removing and installing → Rep. gr.26
F - Engine speed sender -G28-
q   Fitting location → Fig.
G - Supplementary fuel pump -V393-
q   Only fitted on vehicles with engine codes CAMA, CAMB, CCWA, CCWB, CGKA, CGKB
q   Fitting location → Fig.
q   Removing and installing → Rep. gr.20
H - Oil pressure switch -F22-
q   Only fitted on vehicles with engine codes CCWA, CCWB, CGKA, CGKB
q   Fitting location → Fig.
q   Removing and installing → Rep. gr.17
I - Valve for oil pressure control -N428-
q   Only fitted on vehicles with engine codes CCWA, CCWB, CGKA, CGKB
q   Fitting location → Fig.
q   Removing and installing → Rep. gr.17
J - Particulate filter
q   Fitted on underbody
q   Combined with a catalytic converter
q   Adaption must be performed after renewing this component
q   Removing and installing → Rep. gr.26

After renewing exhaust gas pressure sensor 1 -G450- and/or particulate filter, adaption must be performed in order to reset learnt values. The adaption procedure is described in the Guided Fault Finding or Guided Functions; use a vehicle diagnostic tester.
   
Fitting location of engine control unit -J623-
t  In left electronics box in engine compartment
  A10-10854
Accelerator position sender -G79- and accelerator position sender 2 -G185-
  Note
The accelerator position sender -G79- and accelerator position sender 2 -G185- are integrated in the accelerator pedal module and cannot be renewed individually.
  A20-10380
Fuel pressure sender -G247--1- on cylinder bank 2
  A23-10075
Hall sender -G40--1- on cylinder bank 1
  A23-10206
Components on cylinder bank (right-side)
1 - Fuel pressure regulating valve -N276-
2 - Fuel temperature sender -G81-
3 - Pressure retention valve in fuel return line
  A23-10278
Fitting locations
1 - Electrical connector for exhaust gas recirculation temperature sensor -G98-
2 - Exhaust gas recirculation control motor -V338-
3 - Exhaust gas recirculation cooler change-over valve -N345-
4 - Exhaust gas recirculation temperature sensor -G98-
  A23-10208
Pump for exhaust gas recirculation cooler -V400--1-
  A23-10209
Oil pressure switch -F1--arrow- (engine codes CAPA, CAMA, CAMB)
t  Removing, installing and testing → Rep. gr.17
  A17-10013
Oil pressure switch for reduced oil pressure -F378--1- (engine codes CCWA, CCWB, CGKA, CGKB)
  A17-10369
Oil pressure control (engine codes CCWA, CCWB, CGKA, CGKB)
1 - Oil pressure switch -F22-
2 - Valve for oil pressure control -N428-
  A17-10478
Charge pressure sender -G31- with intake air temperature sender -G42--1-
  A23-10211
Fitting location of Lambda probe -G39-
1 - Lambda probe -G39-
2 - Connector for Lambda probe -G39-
  A23-10210
Fitting locations
1 - Exhaust gas pressure sensor 1 -G450-
2 - Electrical connector for exhaust gas temperature sender 3 for cylinder bank 1 -G496- (engine code CAPA)
2 - Electrical connector for exhaust gas temperature sender 4 -G648- (engine codes CAMA, CAMB, CCWA, CCWB, CGKA, CGKB)
3 - Electrical connector for turbocharger 1 control unit -J724-
4 - Control unit for turbocharger 1 -J724-
5 - Exhaust gas temperature sender 2 -G448- (engine code CAPA)
5 - Exhaust gas temperature sender 3 -G495- (engine codes CAMA, CAMB, CCWA, CCWB, CGKA and CGKB)
6 - Electrical connector for exhaust gas temperature sender 2 -G448- (engine code CAPA)
6 - Electrical connector for exhaust gas temperature sender 3 -G495- (engine codes CAMA, CAMB, CCWA, CCWB, CGKA, CGKB)
7 - Intake manifold flap motor -V157-
8 - Electrical connector for exhaust gas temperature sender 1 -G235- (only fitted on 3.0 ltr. engines with codes CAPA, CCWA, CCWB)
  A23-10212
Exhaust gas temperature sender 1 -G235--arrow- (only fitted on 3.0 ltr. engines with codes CAPA, CCWA, CCWB)
  A26-10333
Engine speed sender -G28--2-
  A28-10011
Supplementary fuel pump -V393--3- (engine codes CAMA, CAMB, CCWA, CCWB, CGKA, CGKB)
1 - Electrical connector for supplementary fuel pump -V393-
2 - Fuel filter
3 - Supplementary fuel pump -V393-
4 - Preheating valve
  A23-10276

Overview of fitting locations (CCLA) > < Checking vacuum system