A5
Exploded view - servicing gearbox cover |
Special tools and workshop equipment required |
t | Crankshaft seal installing tool -VW 204 B- |
t | Drift -VW 207 C- |
t | Press tool -VW 408 A- |
t | Press tool -VW 411- |
t | Press tool -VW 412- |
t | Tube -VW 420- |
t | Tube -VW 423- |
t | Thrust piece -VW 434- |
t | Sleeve -VW 472/2- |
t | Thrust pad -VW 512- |
t | Guide pin -10 - 15- |
t | Press tool -40 - 21- |
t | Thrust plate -3005- |
t | Drift -3138- |
t | Extension -3161- |
t | Assembly tool -3346- |
t | Assembly tool -3347- |
t | Shock absorber set -T10001- |
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1 - | Large locking bush |
q | For selector shaft |
q | Removing and installing → Fig. |
q | Installation depth → Fig. |
2 - | Locking bush |
q | For selector plate / selector fork |
q | At present there is no provision for removing and installing |
3 - | Needle bearing |
q | Bearing for side shaft |
q | Drive out of gearbox cover using drift -3138- |
q | Always renew |
q | Driving in → Fig. |
q | Peen to secure after installing → Fig. |
4 - | Oil collector |
q | Fit in holes in gearbox cover and roller bearing → Item |
5 - | Tapered roller bearing outer race |
q | Bearing for spur gear in gearbox cover |
q | Pressing out → Fig. |
q | Pressing in → Fig. |
6 - | Roller bearing |
q | Bearing for input shaft |
q | Pressing out → Fig. |
q | Pressing in → Fig. |
7 - | Gearbox cover |
8 - | O-ring |
q | Only installed in gearboxes with sealing cap/selector shaft in conjunction with gearbox neutral position sender -G701- or sealing plug |
q | Always renew |
9 - | Sealing cap |
q | For selector shaft in conjunction with gearbox neutral position sender -G701- or sealing plug |
q | Not fitted on all versions |
q | Select correct version according to gearbox code letters → Electronic parts catalogue |
q | Exploded view → Fig. |
q | Removing and installing oil seal for selector shaft → Fig. |
q | Removing ball sleeve for selector shaft → Fig. |
q | Installing ball sleeve for selector shaft → Fig. |
10 - | Sealing plug |
q | Not fitted on all versions |
q | Select correct version according to gearbox code letters → Electronic parts catalogue |
q | Renew O-ring on sealing plug; select correct version according to gearbox code letters → Electronic parts catalogue |
11 - | Bolt |
q | 10 Nm and then turn 45° further |
q | Aluminium bolts (M8; 22 mm long) |
q | Always renew |
12 - | Gearbox neutral position sender -G701- |
q | Not fitted on all versions |
q | Select correct version according to gearbox code letters → Electronic parts catalogue |
q | Renew O-ring on gearbox neutral position sender -G701-; select correct version according to gearbox code letters → Electronic parts catalogue |
13 - | Sealing cap |
q | For selector shaft without gearbox neutral position sender -G701- or sealing plug |
q | Not fitted on all versions |
q | Select correct version according to gearbox code letters → Electronic parts catalogue |
q | Removing and installing → Fig. |
q | Exploded view → Fig. |
q | Removing and installing oil seal for selector shaft → Fig. |
q | Removing ball sleeve for selector shaft → Fig. |
q | Installing ball sleeve for selector shaft → Fig. |
14 - | Bearing bush |
q | For 3rd/4th gear selector plate / selector fork |
q | Pressing out → Fig. |
q | Pressing in → Fig. |
15 - | Small locking bush |
q | For selector shaft |
q | At present there is no provision for removing and installing |
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