A5
Exploded view - removing and installing selector fork cluster, input shaft, 1st, 2nd and reverse gears on output shaft |
1 - | Bolt |
q | 20 Nm and then turn 45° further |
q | Secures selector fork cluster → Item to bearing mounting → Item |
2 - | Selector fork cluster |
q | Dismantling and assembling → Chapter |
3 - | Bearing mounting |
q | Carries bearings for input shaft and output shaft in gearbox cover |
q | Clean locking fluid out of tapped holes (using thread tap or similar) |
Note
t | The roller bearing outer races on the input shaft and output shaft cannot be renewed separately. |
t | The roller bearing outer races must not have any radial clearance in the bearing mounting. |
4 - | Input shaft |
q | Dismantling and assembling → Chapter |
5 - | Output shaft |
q | With 3rd and 4th gear wheels |
q | Removing and installing 1st, 2nd and reverse gear → Chapter |
q | Dismantling and assembling → Chapter |
6 - | Needle bearing |
q | For 2nd gear |
7 - | 2nd speed selector gear |
8 - | Inner ring for 2nd gear |
q | Installation position → Fig. |
q | Distinguishing inner rings for 1st and 2nd gear → Fig. |
9 - | Intermediate ring for 2nd gear |
q | Installation position → Fig. |
10 - | Synchro-ring for 2nd gear |
q | Installation position → Fig. |
11 - | Locking collar/synchronising hub for 1st and 2nd gear |
q | Pulling off → Anchor |
q | Installation position: high inside collar faces 2nd speed selector gear → Fig. |
q | Pressing on → Fig. |
12 - | Circlip |
q | Determining thickness → Anchor |
13 - | Needle bearing |
q | For 1st gear |
14 - | Synchro-ring for 1st gear |
q | Installation position → Fig. |
15 - | Intermediate ring for 1st gear |
q | Installation position → Fig. |
16 - | Inner ring for 1st gear |
q | Installation position → Fig. |
q | Distinguishing inner rings for 1st and 2nd gear → Fig. |
17 - | 1st speed selector gear |
18 - | Thrust washer |
q | For 1st speed and reverse selector gears |
19 - | Needle bearing inner race |
q | For reverse gear |
q | Pulling off → Anchor |
q | Pressing on → Anchor |
20 - | Needle bearing |
q | For reverse gear |
21 - | Reverse selector gear |
22 - | Reverse gear locking collar |
q | Installation position → Fig. |
23 - | Synchro-ring for reverse gear |
q | Checking for wear → Fig. |
24 - | Reverse gear synchronising hub |
q | With spring |
q | Pulling off → Anchor |
q | Pressing on → Anchor |