audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Air cleaner > < Lambda probes
Overview of fitting locations
Overview of fitting locations
Components A to J are not shown on the exploded view.
   
1 - Air mass meter -G70-
q   Removing and installing → Chapter
2 - Lambda probe -G39- with Lambda probe heater -Z19-
q   Fitting location → Chapter
q   Removing and installing → Chapter
3 - Exhaust gas temperature sender 3 -G495-
q   Fitting location → Fig.
q   Removing and installing → Rep. gr.26
4 - Electrical connector for exhaust gas temperature sender 3 -G495-
q   Fitting location → Fig.
q   Removing and installing → Rep. gr.26
5 - Connector for Lambda probe -G39-
q   Fitting location → Chapter
6 - Exhaust gas pressure sensor 1 -G450-
q   Fitting location → Fig.
q   Adaption must be performed after renewing this component
q   Removing and installing → Chapter
7 - Radiator outlet coolant temperature sender -G83-
q   Fitting location → Fig.
q   Removing and installing → Rep. gr.19
8 - Fuel temperature sender -G81-
q   Fitting location → Fig.
9 - Pressure retention valve
q   Fitting location → Fig.
q   The pressure retention valve maintains a residual pressure of approx. 10 bar in the return lines
q   This residual pressure is required for the control function of the injectors
q   The pressure retention valve may only be renewed together with the fuel return lines
q   After replacement, engine must be run at idling speed for approx. 2 minutes to bleed fuel system
q   Checking pressure retention valve → Chapter
10 - Coolant temperature sender -G62-
q   Removing and installing → Rep. gr.19
11 - Fuel pressure regulating valve -N276-
q   Fitting location → Fig.
q   Removing and installing → Chapter
q   80 Nm
12 - Variable intake manifold motor -V183-
q   With variable intake manifold position sender -G513-
q   Fitting location → Fig.
13 - Engine speed sender -G28-
q   Fitting location → Fig.
q   4.5 Nm
14 - Intake manifold flap motor -V157-
q   With throttle valve potentiometer -G69-
q   Fitting location → Fig.
q   Intake manifold - exploded view → Chapter
15 - Engine control unit -J623-
q   Fitting location → Fig.
q   Removing and installing → Chapter
16 - Charge pressure sender -G31-
q   Combined with intake air temperature sender -G42-
q   Fitting location → Fig.
q   Removing and installing → Rep. gr.21
17 - Pump for exhaust gas recirculation cooler -V400-
q   Fitting location → Fig.
18 - Exhaust gas recirculation valve -N18- with exhaust gas recirculation potentiometer -G212-
q   Fitting location → Fig.
19 - Fuel return line connection
20 - High-pressure pump with fuel metering valve -N290-
q   Do not open fuel metering valve -N290-
q   Removing and installing → Chapter
21 - Fuel supply line connection
22 - Glow plugs
q   Glow plug 1 -Q10-
q   Glow plug 2 -Q11-
q   Glow plug 3 -Q12-
q   Glow plug 4 -Q13-
q   Fitting location → Fig.
q   Removing and installing → Chapter
23 - Fuel pressure sender -G247-
q   Fitting location → Fig.
q   Removing and installing → Chapter
q   100 Nm
24 - Injectors
q   Fitting location → Fig.
q   Removing and installing → Chapter
25 - Hall sender -G40-
q   Fitting location → Fig.
q   Removing and installing → Chapter
26 - Fuel return lines
q   The fuel return lines must not be dismantled; if necessary they must be renewed complete with pressure retention valve.
q   After replacement, engine must be run at idling speed for approx. 2 minutes to bleed fuel system. Then check fuel return lines for leaks.
27 - Charge pressure control solenoid valve -N75-
q   Fitting location → Fig.
28 - Exhaust gas recirculation cooler change-over valve -N345-
q   Fitting location → Fig.
29 - Electrical connector for exhaust gas temperature sender 1 -G235-
q   Fitting location → Fig.
30 - Position sender for charge pressure positioner -G581-
q   Fitting location → Fig.
31 - Air filter bypass flap valve -N275-
q   These components (bypass flap with air filter bypass flap valve -N275-) are not installed on certain equipment versions or on vehicles for certain export markets
q   Air cleaner - exploded view → Chapter
A - Relay and fuse holder in electronics box in plenum chamber (left-side)
q   Fitting location → Current flow diagrams, Electrical fault finding and Fitting locations
B - Low heat output relay -J359- and high heat output relay -J360-
q   Fitting location → Current flow diagrams, Electrical fault finding and Fitting locations
C - Brake light switch -F- and brake pedal switch -F47-
q   Fitting location → Fig.
q   In footwell on brake pedal
D - Clutch position sender -G476-
q   Fitting location → Fig.
q   Only fitted on vehicles with manual gearbox
E - Accelerator position sender -G79- and accelerator position sender 2 -G185-
q   Fitting location → Fig.
q   Removing and installing → Rep. gr.20
F - Supplementary fuel pump -V393-
q   Fitting location → Fig.
q   Removing and installing → Rep. gr.20
G - Exhaust gas temperature sender 1 -G235-
q   Fitting location on turbocharger → Fig.
q   45 Nm
q   Removing and installing → Rep. gr.26
H - Exhaust gas temperature sender 4 -G648-
q   Fitting location → Fig.
q   45 Nm
q   Removing and installing → Rep. gr.26
I - Electrical connector for exhaust gas temperature sender 4 -G648-
q   Fitting location → Fig.
J - Particulate filter
q   Fitted on underbody
q   Combined with catalytic converter
q   Adaption must be performed after renewing this component
q   Removing and installing → Rep. gr.26

Adaption must be performed after renewing exhaust gas pressure sensor 1 -G450- and/or particulate filter. The adaption procedure is described in the Guided Functions; use → Vehicle diagnostic tester.
   
Fitting location of engine control unit -J623-
t  In left electronics box in engine compartment
Removing and installing → Chapter
  A10-10854
Accelerator position sender -G79- and accelerator position sender 2 -G185-
Removing and installing → Rep. gr.20
  Note
The accelerator position sender -G79- and accelerator position sender 2 -G185- are integrated in the accelerator pedal module and cannot be renewed individually.
  A20-10380
Brake light switch -F- and brake pedal switch -F47--1-
2 - Clutch position sender -G476-
Integrated functions: clutch pedal switch for engine start -F194- and clutch pedal switch -F36- (manual gearbox only)
  A30-10157
Fitting locations
1 - Fuel pressure sender -G247-
2 - Fuel pressure regulating valve -N276-
3 - Variable intake manifold motor -V183- with variable intake manifold position sender -G513-
4 - Intake manifold flap motor -V157- with throttle valve potentiometer -G69-
5 - Exhaust gas recirculation valve -N18- with exhaust gas recirculation potentiometer -G212-
6 - Fuel metering valve -N290-
  A23-10264
Pump for exhaust gas recirculation cooler -V400-
  A23-10260
Hall sender -G40-
  A23-0257
Components at rear of engine
1 - Exhaust gas pressure sensor 1 -G450-
2 - Radiator outlet coolant temperature sender -G83-
  A23-10269
Engine speed sender -G28--arrow-
  A23-0205
Supplementary fuel pump -V393--3-
1 - Electrical connector for supplementary fuel pump -V393-
2 - Fuel filter
4 - Preheating valve
  A23-10276
Components
1 - Fuel pressure regulating valve -N276-
2 - Variable intake manifold motor -V183-
  A23-10261
Charge pressure sender -G31- with intake air temperature sender -G42--1-
Combined in one unit
  A23-10262
Position sender for charge pressure positioner -G581--1-
  A23-10263
Injectors and glow plugs
1 - Injector, cylinder 1 -N30-
2 - Injector, cylinder 2 -N31-
3 - Injector, cylinder 3 -N32-
4 - Injector, cylinder 4 -N33-
5 - Glow plug 1 -Q10-
6 - Glow plug 2 -Q11-
7 - Glow plug 3 -Q12-
8 - Glow plug 4 -Q13-
9 - Fuel return line connections
  A23-10265
Charge pressure control solenoid valve -N75--arrow-
  A10-10238
Coolant temperature sender -G62--arrow-
  A19-10109
Components
1 - Electrical connector for exhaust gas temperature sender 1 -G235-
2 - Exhaust gas recirculation cooler change-over valve -N345-
  A23-10270
Exhaust gas temperature sender 1 -G235--1-
  A26-10680
Components
1 - Electrical connector for Lambda probe -G39- with Lambda probe heater -Z19-
2 - Fuel temperature sender -G81-
3 - Electrical connector for exhaust gas temperature sender 3 -G495-
4 - Air mass meter -G70-
5 - Lambda probe -G39- with Lambda probe heater -Z19-
6 - Exhaust gas temperature sender 3 -G495-
  A23-10259
Exhaust gas temperature sender 4 -G648--2-
1 - Electrical connector for exhaust gas temperature sender 4 -G648-
  A23-10275

Air cleaner > < Lambda probes