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Ignition system, glow plug system > < Removing and installing intake manifold
Checking for injectors sticking open
Checking for injectors sticking open
Special tools and workshop equipment required
   
t  Open end spanner insert, AF 17 -V.A.G 1331/6-
t  Screw plug -T40204-
  Caution
Risk of malfunctions caused by dirt.
Observe → Chapter „Rules for cleanliness and instructions for working on fuel system“.
–  Erase entry in event memory using → Vehicle diagnostic tester.
–  Pull off engine cover panel → Chapter.
–  Clean all connections (with commercial cleaning solution or similar) before removing.
  Note
t  Make sure all parts are clean; no dirt must be allowed to enter the fuel system.
t  Check all cylinders in turn.
–  Dry all components after cleaning.
Start with cylinder No. 1.
–  Unscrew union nut for cylinder 1 on fuel rail. Also loosen union nut on injector slightly. Seal off open connection on injector pipe.
–  Plug open connection using plug -T40204-.
l  The electrical connector of the relevant injector must remain connected.
–  Erase all entries in the event memory.
–  Perform test drive.
  Note
t  The entry „positive control deviation“ should no longer be indicated when the defective injector has been located.
t  Other fault messages may possibly be stored in the memory. These result from previous steps and can be disregarded.
–  Interrogate event memory after road-testing vehicle. If a fault relating to „positive control deviation“ is still indicated, repeat the above steps for all connections until the fault is no longer indicated after the road test.
Observe all instructions for connecting injector pipes.
–  Lubricate threads of union nuts with clean engine oil.
–  Hand-tighten union nuts on high-pressure pipes. Make sure that connections are not under tension.
–  Install high-pressure pipes → Chapter.
  W00-1126

Ignition system, glow plug system > < Removing and installing intake manifold