S4 Quattro Sedan V8-4.2L (BHF) (2005)
Piston: Service and Repair
Pistons and connecting rods, component overview
Note: Oil injector jet for piston cooling
1 - Connecting rod bolt, 30 Nm plus 1/4 turn (90°)
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Replace
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Lubricate threads and contact surface
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Tighten to 30 Nm to measure radial play, do not turn further
2 - Connecting rod bearing cap
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Do not interchange
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Mark allocation to cylinder using a color marker - B -
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When installing bearing cap, observe: The wide thrust flange - A - must point to the same side on connecting rod and connecting rod bearing
cap
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Installation position of connecting rod pairs
3 - Bearing shells
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Check that retaining tabs are secured
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Do not interchange used bearing shells (mark, but not on running surface)
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Over-sized bearings are available for reworked crankshaft connecting rod journals
4 - Connecting rod
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Only replace as set
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Mark allocation to cylinder with paint - B -
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When installing bearing cap, observe: The wide thrust flange - A - must point to same side on connecting rod and connecting rod bearing cap
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Installation position of connecting rod pairs
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Axial play for each new connecting rod pair: 0.20 to 0.38 mm
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Axial play wear limit: 0.60 mm
5 - Piston pin
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If tight, heat piston to 60°C