5 Series E39 525d (M57) SAL Workshop Manual
1 Service Information
2 Repair Instructions
0 Maintenance And General Data
11 Engine (M57)
12 Engine Electrical System (M57)
13 Fuel System (M57)
16 Fuel Supply System (M57)
17 Cooling System (M57)
18 Exhaust System (M57)
21 Clutch
22 Engine And Gearbox Suspension
23 Manual Transmission (MECH)
24 Automatic Transmission (AUT)
25 Gear Shift Mechanism (AUT)
25 Gear Shift Mechanism (MECH)
26 Propeller Shaft
27 Transfer Box
31 Front Axle
32 Steering And Wheel Alignment
33 Rear Axle
34 Brakes
35 Pedals
36 Wheels With Tyres
37 Integrated Suspension Systems
41 Body (SAL)
0 Body
1 RA Contents Of Body, General
Page 1798
2 RA Arranging Shaped Parts For Cavity Bulkhead
Page 1800
Page 1801
3 RA Basic Comments On Handling Aluminium Components
Page 1803
4 RA Bonding Plastic Parts
5 RA Bonding Steel Parts
Page 1806
6 RA Corrosion Protection
Page 1808
7 RA Embossing Chassis Number
8 RA Frame Alignment Control Dimensions BMW 5 Series E39
Page 1811
Page 1812
Page 1813
Page 1814
Page 1815
9 RA Gap Dimensions On Doors _engine Hood And Trunk Lid
Page 1817
Page 1818
10 RA General Cementing Instructions
11 RA General Information About Body Repair
Page 1821
12 RA Gluing Of Body Components
13 RA Grinding Steel Parts
14 RA Handling Airbags And Restraint Systems
15 RA Handling Electrical And Electronic Equipment
16 RA Information _ Warning Labels
17 RA Information On Hazards
18 RA Information On Vehicle Protection
19 RA Installation Of A Cavity Seal With Cavity Foam
Page 1830
20 RA Installation Of A Cavity Seal With Cavity Foam
Page 1832
21 RA Installing A Cavity Bulkhead (expanded)
22 RA Installing A Cavity Bulkhead (not Expanded)
23 RA Installing Cavity Bulkhead Cover For Side Member
Page 1836
Page 1837
24 RA Installing Shaped Parts For Cavity Bulkheads, Except For Cover For Side Member
Page 1839
Page 1840
Page 1841
25 RA Materials Science
Page 1843
Page 1844
26 RA Notes On Repairs Of Aluminium Parts
Page 1846
27 RA Opening Adhesive Bonds
28 RA Opening Weld Joints
29 RA Quality Standard
30 RA Recommended Working Methods And Tools
Page 1851
31 RA Removal Of PVC Material In Repair Area
32 RA Riveting Aluminium Parts
Page 1854
33 RA Riveting Steel Parts
34 RA Safety At Work
Page 1857
35 RA Spot-weld Bonding Steel Parts
36 RA Straightening Steel Parts
Page 1860
37 RA Use Of Materials In Outer Shell
Page 1862
38 RA Vehicle Identification Number, General
39 RA Welding And Soldering Steel Parts
Page 1865
Page 1866
40 RA Welding In Reinforcement Plate (steel Plate)
Page 1868
41 RA Welding Of Galvanized Plates
42 RA Window And Door Seams
Page 1871
43 RA Workshop Equipment
Page 1873
44 RA Replacing Unfinished Body Shell
45 RA Installation Solution For Straight Shank_hexagon Rivet Nut
Page 1876
Page 1877
46 RA Repair Solution For Straight Shank_hexagon Rivet Nut
Page 1879
Page 1880
47 RA Notes On Cavity Foam
Page 1882
48 RA General Instructions On Painting
11 Support Members
12 Luggage Compartment Floor
14 Wheel Wells
21 Side Frame And Door Pillars
22 Roof Frame
31 Roof Outer Skin
32 Dash Cowl
33 Front Trim Panel
34 Rear Trim Panel
35 Side Panels
51 Front Side Doors
52 Rear Side Doors
61 Front Lid
62 Rear Lid
51 Body Equipment (SAL)
52 Seats
54 Slide-tilt Sunroof And Convertible Top (SAL)
61 General Electrical System
62 Instruments
63 Lights
64 Heating And Air Conditioning
65 Audio, Navigation And Information System
66 Distance Systems, Cruise Control
67 Electrical Drives
72 Parts - Accessories (Body)
84 Communication Systems
86 Trailers
99 Paintwork
3 Technical Data
4 Tightening Torques
6 SI Operating Fluids
7 SI Techniques
8 SI Diagnosis Encoding
9 SI Special Tools-appliances
10 Special Tool