5 Series E60 545i (N62) SAL Workshop Manual
1 Service Information
2 Repair Instructions
0 Maintenance And General Data
11 Engine (N62)
12 Engine Electrical System (N62)
13 Fuel System (N62)
16 Fuel Supply System (N62)
17 Cooling System (N62)
18 Exhaust System (N62)
21 Clutch
22 Engine And Gearbox Suspension
23 Manual Transmission (MECH)
24 Automatic Transmission (AUT)
25 Gear Shift Mechanism (AUT)
25 Gear Shift Mechanism (MECH)
26 Propeller Shaft
27 Transfer Box
31 Front Axle
32 Steering And Wheel Alignment
33 Rear Axle
34 Brakes
35 Pedals
36 Wheels With Tyres
37 Integrated Suspension Systems
41 Body (SAL)
0 Body
1 RA Contents Of Body, General
Page 1653
2 RA Bonding Aluminium Parts
Page 1655
Page 1656
3 RA Bonding Plastic Parts
4 RA Bonding Steel Parts
Page 1659
5 RA Corrosion Protection
Page 1661
6 RA EMC Screws
7 RA Frame Alignment Control Dimensions, Body
Page 1664
Page 1665
8 RA Gap Dimensions, Body
Page 1667
9 RA General Cementing Instructions
10 RA Grinding Aluminum Parts
11 RA Grinding Steel Parts
12 RA Handling Airbags And Restraint Systems
13 RA Handling Electrical And Electronic Equipment
14 RA Information _ Warning Labels
15 RA Information On Hazards
16 RA Information On Vehicle Protection
17 RA Installation Of A Cavity Seal With Cavity Foam
Page 1677
18 RA Installing A Cavity Bulkhead (expanded)
19 RA Installing A Cavity Bulkhead (not Expanded)
20 RA Materials Science
Page 1681
Page 1682
21 RA Notes On Repairing Threads
22 RA Opening Adhesive Bonds
23 RA Opening Weld Joints
24 RA Overview Of Front End Repair Elements
Page 1687
Page 1688
Page 1689
25 RA Position Of Shaped Parts For Cavity Bulkhead
26 RA Quality Standard
27 RA Riveting Aluminium Parts
Page 1693
28 RA Riveting Steel Parts
29 RA Safety At Work
Page 1696
30 RA Sectional Repair Of Extruded Aluminium Sections With Repair Elements
Page 1698
31 RA Spot-weld Bonding Steel Parts
32 RA Stamping Vehicle Identification Number
Page 1701
33 RA Straightening Aluminium Parts
Page 1703
34 RA Straightening Steel Parts
Page 1705
35 RA Use Of Materials In Outer Shell
Page 1707
36 RA Vehicle Identification Number, General
37 RA Welding And Soldering Steel Parts
Page 1710
Page 1711
38 RA Welding In Reinforcement Plate (steel Plate)
Page 1713
39 RA Workshop Equipment
Page 1715
40 RA Installation Solution For Straight Shank_hexagon Rivet Nut
Page 1717
Page 1718
41 RA Repair Solution For Straight Shank_hexagon Rivet Nut
Page 1720
Page 1721
42 RA Notes On Cavity Foam
Page 1723
43 RA General Instructions On Painting
11 Support Members
12 Luggage Compartment Floor
14 Wheel Wells
21 Side Frame And Door Pillars
31 Roof Outer Skin
32 Dash Cowl
33 Front Trim Panel
34 Rear Trim Panel
35 Side Panels
51 Front Side Doors
52 Rear Side Doors
61 Front Lid
62 Rear Lid
63 Other Flaps
51 Body Equipment (SAL)
52 Seats
54 Slide-tilt Sunroof And Convertible Top (SAL)
61 General Electrical System
62 Instruments
63 Lights
64 Heating And Air Conditioning
65 Audio, Navigation And Information System
66 Distance Systems, Cruise Control
67 Electrical Drives
71 Parts - Accessories (Engine - Chassis)
72 Parts - Accessories (Body)
84 Communication Systems
86 Trailers
99 Paintwork
3 Technical Data
4 Tightening Torques
5 SI Operating Fluids
6 SI Techniques
7 SI Diagnosis Encoding
8 SI Special Tools-appliances
9 Special Tool