Astro Van AWD V6-4.3L VIN X (2003)
Universal Joint: Service and Repair
Universal Joint Replacement - External Snap Ring
Universal Joint Replacement - External Snap Ring
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Tools Required
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J 9522-3 U Joint Bearing Separator
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J 9522-5 U Joint Bearing Spacer Remover
Removal Procedure
Notice: Never clamp propeller shaft tubing in a vise. Clamping propeller shaft tubing in a vise could dent or deform the tube causing an imbalance or
unsafe condition. Always clamp on one of the yokes and support the shaft horizontally. Avoid damaging the slip yoke sealing surface. Nicks may
damage the bushing or cut the lip seal.
1. Remove the propeller shaft.
2. Support the propeller shaft in a line horizontal with the table of a press.
3. Mark the propeller shaft in order to show which end connects to the transmission or transfer case and which end connects to the rear or front axle.
4. Remove the snap rings.
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Pinch the ends of the snap ring together with a pair of pliers.
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If a snap ring does not readily snap out of the groove in the yoke, tap the end of the bearing cup lightly in order to relieve the pressure from the
ring.
5. Place the universal joint so that the lower ear of the yoke is supported on a 30 mm (1 1/8 inch) socket.
6. Press the lower bearing cup out of the yoke ear. Use the J 9522-3.