C 3500 HD Truck 2WD V8-8.1L VIN G (2002)
1. Lubricate the new piston seal, the caliper bore, the piston and the seal lips on the boot with clean brake fluid.
2. Install the square cut seal being careful not to twist the seal in the caliper bore.
3. Install the boot on J24548.
3.1. Place the large diameter of the boot over the tool, then carefully work the smaller diameter onto the tool.
3.2. Slide the large diameter of the boot off the tool.
3.3. Install the boot in the caliper bore groove. The lip of the boot must firmly sit in the groove.
4. Install the piston inside J24548.
5. Install the piston halfway into the bore.
6. Remove J 24548. Ensure that the boot is sitting firmly in the groove.
Notice: Refer to Fastener Notice in Service Precautions.
7. Install the bleeder valve.
Tighten the bleeder valve to 13 Nm (110 inch lbs.).
8. Install the caliper to the vehicle.