C 3500 HD Truck 2WD V8-8.1L VIN G (2002)
Hose/Line HVAC: Service and Repair
Compressor Hose Assembly Replacement
TOOLS REQUIRED
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J 38042 Dual O-Ring Tube Separator
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J 39400-A Halogen Leak Detector
REMOVAL PROCEDURE
1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
2. Remove the grille.
3. Remove the compressor hose bolt from the compressor.
4. Remove the compressor hose assembly from the compressor.
5. Remove the compressor hose retaining bracket bolt from the upper intake manifold.
6. Remove the sealing washers.
7. Disconnect the hose assembly from the accumulator using the J 38042.
8. Remove the O-ring seals from the accumulator hose.
9. Remove the nut from the condenser.
10. Remove the compressor hose assembly from the condenser.
11. Remove the O-ring seal from the compressor hose assembly.
12. Cap or plug all of the open connections.
INSTALLATION PROCEDURE
