Caprice Wagon V8-305 5.0L (1986)
Fig. 10 Intake manifold installation. 1985---88 Corvette & V8-305 W/EFI
7.
Disconnect canister control valve pipe, remove right side runners and plenum bolt, then remove plenum,Fig. 9.
8.
Disconnect fuel line to cold start valve and remove valve.
9.
Disconnect fuel lines from fuel rail and electrical connectors from injectors.
10.
Loosen fuel rail retaining bolts and raise rail assembly.
11.
Remove remaining manifold runners and the fuel rail assembly.
12.
Rotate crankshaft until No. 1 cylinder is at TDC on compression stroke, remove distributor cap and mark position of distributor rotor, then remove
distributor.
13.
Disconnect EGR solenoid and all necessary electrical connectors, then remove manifold retaining bolts and the manifold.
14.
Ensure surfaces are clean and dry, then apply 3/16 bead of RTV sealer on each block ridge and apply suitable sealer around water outlets, install
gaskets and secure gasket position by extending bead of sealer approximately 1/2 inch onto gasket ends.
15.
Install manifold and retaining bolts, ensuring areas between case ridges and manifold are completely sealed.
16.
Torque manifold bolts to specifications in sequence shown in Fig. 10, then reverse remaining procedure to complete installation.
