Cavalier/Z24 L4-138 2.3L DOHC VIN D MFI (1995)
6. Raise and support the vehicle.
7. Left wheel and tire assembly.
8. Left splash shield.
9. Transaxle mount pipe expansion bolt.
10. Transaxle mount to body bolts.
11. Lower transaxle support assembly bolts.
12. Transaxle mount and support assembly.
13. Left outer tie rod from steering knuckle assembly using J 24319-B.
14. Left ball joint from steering knuckle assembly using J 38892.
15. Brake caliper from steering knuckle assembly and support with line attached.
16. Drive axle from transaxle and support.
17. Front suspension support brace.
18. Oil cooler lines from transaxle.
19. Clips attaching wire harness to body.
20. Remove left suspension support bolts and loosen right bolts enough to remove case side cover.
21. Lower vehicle.
22. Lower transaxle with engine support fixture enough to remove case side cover.
23. Raise and support the vehicle.
24. Case side cover bolts.
25. Case side cover and gasket.
CLEAN
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Case and side cover gasket surfaces.
INSTALL OR CONNECT
1. Install seal protector into side cover to prevent the seal from rolling.
2. Case side cover and gasket.
3. Case side cover lower bolts.
TIGHTEN
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Case side cover bolts in a general star pattern to 28 Nm (21 lb. ft.).
4. Loosely install transaxle support assembly with lower bolts.
5. Lower vehicle.
6. Raise transaxle with engine support fixture.
7. Case side cover upper bolts.
TIGHTEN
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Case side cover bolts in a general star pattern to 28 Nm (21 lb. ft.).
8. Upper transaxle support assembly bolts, refer to "Transaxle Mount."
9. Raise and support the vehicle.
10. Lower transaxle support assembly bolts, refer to "Transaxle Mount."
11. Transaxle mount.
12. Transaxle mount to body bolts, refer to "Transaxle Mount."
13. Attach wire harness to body.
14. Oil cooler lines to transaxle.
15. Suspension support bolts.
16. Front suspension support brace.
17. Drive axle to transaxle.
18. Left ball joint to steering knuckle assembly.
19. Left outer tie rod to steering knuckle assembly.
20. Brake caliper to steering knuckle assembly.
21. Left splash shield.
22. Left wheel and tire assembly.
23. Lower vehicle.
24. Air cleaner assembly.
25. Remove engine support fixture.
26. Negative battery cable.
27. Apply brakes, start engine and shift transaxle from reverse to drive.
28. Transaxle mount pipe expansion bolt, refer to "Transaxle Mount."
