Cobalt L4-2.0L SC VIN P (2005)
5. Remove the caps or plugs from the brake caliper opening and the brake hose (3).
6. Important: Do not reuse the copper brake hose gaskets.
Install NEW copper brake hose gaskets (2) to the brake hose-to-caliper bolt (1) and to the brake hose (3).
7. Install the brake hose and the brake hose-to-brake caliper bolt to the caliper.
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Tighten the bolt to 48 Nm (35 ft. lbs.).
8. Bleed the hydraulic brake system.
9. Remove the wheel nuts retaining the brake rotor to the wheel hub.
10. Install the tire and wheel assembly.
11. Lower the vehicle.
12. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
13. Slowly release the brake pedal.
14. Wait 15 seconds, then gradually apply the brake pedal approximately 2/3 of its travel distance again until a firm brake pedal apply is obtained.
This will properly seat the brake caliper pistons and brake pads.
15. Adjust the park brake cable tension.
16. Position the park brake lever boot to the floor console and press the boot retainer into place to secure.
Brake Caliper Overhaul - Rear
Brake Caliper Overhaul - Rear
Removal Procedure
1. Caution: Refer to Brake Dust Caution in Service Precautions.
Caution: Refer to Brake Fluid Irritant Caution in Service Precautions.
Notice: Refer to Brake Fluid Effects on Paint and Electrical Components Notice in Service Precautions.
Remove the rear brake caliper from vehicle.
2. Important: If the brake caliper was leaking brake fluid from the REAR of the caliper past the integral park brake actuator shaft seal, replace the
brake caliper assembly. The park brake integral mechanism contains a non-serviceable seal which may be allowing brake fluid to leak past it and
