Express 2500 V8-6.6L DSL Turbo (2010)
5. Remove the disc brake pad retainers from the disc brake caliper mounting bracket.
6. Inspect the disc brake hardware. Refer to Front Disc Brake Mounting and Hardware Inspection (See: Disc Brake System/Testing and
Inspection/Front Disc Brake Mounting and Hardware Inspection).
7. Remove the caliper pin boots (4) from the disc brake caliper mounting bracket (3).
Installation Procedure
1. Lubricate the front brake caliper bushings, bolts and seals with high temperature silicone brake lubricant.
2. Install the caliper pin boots (4) to the disc brake caliper mounting bracket (3).
3. Install the disc brake pad retainers to the disc brake caliper mounting bracket.
4. Install the disc brake pads to the disc brake caliper mounting bracket.
5. Install the disc brake caliper to the caliper mounting bracket. Refer to Front Brake Caliper Replacement (JH5) (See: Front Brake Caliper
Replacement (JH5)) Front Brake Caliper Replacement (JH6, JH9) (See: Front Brake Caliper Replacement (JH6, JH9)).
6. With the engine OFF, gradually apply the brake pedal approximately 2/3 of its travel distance.
7. Slowly release the brake pedal.
8. Wait 15 seconds, then repeat steps 6-7 until a firm brake pedal is obtained. This will properly seat the brake caliper pistons and brake pads.
Rear Brake Caliper Hardware Replacement (JH5, JH6)
Rear Brake Caliper Hardware Replacement (JH5, JH6)
Warning: Refer to Brake Dust Warning (See: Service Precautions/Technician Safety Information/Brake Dust Warning).
