Express 2500 V8-6.6L DSL Turbo (2010)
Intake Manifold: Service and Repair
Intake Manifold Replacement - Right Side
VIN L
Intake Manifold Replacement - Right Side
Special Tools
J-37228 - Seal Cutter
For equivalent regional tools, refer to Special Tools (See: Tools and Equipment/Special Tools).
Removal Procedure
1. Remove the center intake manifold. Refer to Center Intake Manifold Replacement (See: Center Intake Manifold Replacement).
2. Remove the right fuel rail. Refer to Fuel Injection Fuel Rail Assembly Replacement - Bank 1 (See: Powertrain Management/Fuel Delivery and
Air Induction/Fuel Rail/Service and Repair/Fuel Injection Fuel Rail Assembly Replacement - Bank 1).
3. Remove the injection pump. Refer to Fuel Injection Pump Replacement (See: Powertrain Management/Fuel Delivery and Air Induction/Fuel
Pump/Service and Repair/Fuel Injection Pump Replacement).
4. Remove the intake manifold bolts/nuts (1).
Note: The intake manifold uses sealer. Pry at the area by the fuel rail bolt holes in order to avoid damage to the sealing surfaces.
5. Remove the left intake manifold (2).
6. To prevent entry of debris in the cylinder head, tape the openings.
Installation Procedure