G 2500 3/4 Ton Van V8-6.5L DSL Turbo VIN F (1997)
Pinion Clearance Check
3. Momentarily flash a jumper lead from the solenoid motor terminal to the solenoid frame. This will shift the pinion into cranking position and it
will remain so until the battery is disconnected.
4. Push the pinion back toward the commutator end to eliminate stack movement.
Measuring Pinion Clearance
5. Measure the distance between pinion and pinion stop collar.
^
Clearance should be 0.25 mm to 4.06 mm (0.010 inch to 0.160 inch).
Driveshaft and Clutch Group
If disassembled, position the driveshaft on a work surface with the internal gear end down. Assemble the driveshaft and clutch group as follows:
