K 1500 Suburban 4WD V8-6.5L DSL Turbo VIN F (1999)
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Output Shaft: Service and Repair
Removal Procedure
1. Raise the vehicle and support it using safety stands.
2. Remove the differential carrier assembly.
3. Remove the housing bolts (11) from the carrier.
Important: Keep the open end of the tube up.
4. Remove the axle shaft (output shaft) tube from the carrier.
Disassembly Procedure
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Tools Required
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J 29369-1 Bearing Remover (K2 models)
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J 29369-2 Bearing Remover (K3 models)
1. In a vise, hold the axle shaft (output shaft) tube by the mounting flange.
2. Remove the sleeve (9).
3. Remove the gear (7).
4. Remove the thrust washer (6).
5. Remove the axle shaft (output shaft) (1). Tap out the axle shaft with a soft mallet.
6. Remove the seal (3). Pry out the seal with a screwdriver.
7. Remove the bearing (4). Use the J29369-1 or the J29369-2 and a slide hammer.
8. Clean the parts in a suitable solvent.
9. Clean the gasket surfaces on the axle shaft (output shaft) tube and carrier housing.
Assembly Procedure
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J 36609 Bearing Installer
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J 36600 Axle Seal Installer (K2 Models)
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J 22833 Seal Installer (K3 Models)