Malibu L4-2.4L Hybrid (2008)
Important: Install the NEW copper brake hose gaskets.
1. Remove the caps or plugs from the opening in the brake caliper and the brake hose.
Notice: Refer to Fastener Notice .
2. Install 2 new copper gaskets, the brake hose and the brake hose-to-caliper bolt to the brake caliper.
Tighten the brake hose banjo bolt to 50 N.m (37 lb ft).
3. Remove the caps or plugs from the brake pipe fitting end and the brake hose end.
4. Install the brake hose to the brake hose body bracket.
5. Install the brake hose retainer (2) over the anti-rotation tabs of the brake hose (3).
6. Connect the brake pipe fitting (1) to the brake hose (3).
7. Use a backup wrench on the brake hose (3).
Tighten the brake pipe fitting to 20 N.m (15 lb ft).
8. Ensure that the hose does not make contact with any part of the suspension. If the hose makes contact, remove the hose and correct the condition.
9. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding (Manual) (See: Brake Bleeding/Service and Repair)Hydraulic Brake
System Bleeding (Pressure) (See: Brake Bleeding/Service and Repair) .
10. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .
11. Lower the vehicle.
