Silverado 1500 2WD V8-6.0L Hybrid (2009)
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8. Crimp the cable seal and the insulation.
9. If the connector is outside of the passenger compartment, apply grease to the connector.
Reinstalling Terminal
1. In order to reuse a terminal or lead assembly, refer to Wiring Repairs (See: Testing and Inspection/Component Tests and General Diagnostics) .
2. Ensure that the cable seal is kept on the terminal side of the splice.
3. Insert the lead from the back until it catches.
4. Install the TPA, CPA, and/or the secondary locks.
Terminated Lead Repair
1. Remove the terminal.
2. Find the appropriate terminated lead.
3. Use the appropriate splice sleeves depending on the gage size.
4. Refer to Splicing Copper Wire Using Splice Sleeves (See: Testing and Inspection/Component Tests and General Diagnostics) .
Delphi Connectors (Weather Pack)
Delphi Connectors (Weather Pack)
Special Tools
J-38125 Terminal Repair Kit
The following is the proper procedure for the repair of Weather Pack(R) Connectors.
1. Separate the connector halves (1).
2. Open the secondary lock. A secondary lock aids in terminal retention and is usually molded to the connector (1).
3. Grasp the wire and push the terminal to the forward most position. Hold the wire in this position.
4. Insert the Weather Pack(R) terminal removal tool J 38125-10A into the front (mating end) of the connector cavity until it rests on the cavity
shoulder (1).
5. Gently pull on the wire to remove the terminal through the back of the connector (2).
Note
Never use force to remove a terminal from a connector.
6. Inspect the terminal and connector for damage. Repair as necessary. Refer to Repairing Connector Terminals (See: Testing and
Inspection/Component Tests and General Diagnostics) .
7. Reform the lock tang (2) and reset terminal in connector body.
8. Close secondary locks and join connector halves.
9. Verify that circuit is complete and working satisfactorily.
10. Perform system check.